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Project Paddy A Long And Slow Rebuild.


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#976 sonikk4

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Posted 01 June 2018 - 08:09 PM

No cap screws yet, for some reason they are coming from the US of A?????

 

Anyway instead its hang the doors time so after a load of masking tape it looked a bit like this

oADZMgq.jpg

Stainless spreaders with high temp nuts

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and i ended up with this

p5Ww8a3.jpg

ZqBCuIX.jpg

WfbC4aO.jpg

mKgdx33.jpg

 

Quite happy with this and yes i have taken into consideration the weight of the window, regulator, furniture etc as i used weights to simulate that when the door was set up.



#977 Ben_O

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Posted 01 June 2018 - 08:13 PM

Are the spreader plates your own design?

I really like that idea



#978 sonikk4

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Posted 01 June 2018 - 08:20 PM

Are the spreader plates your own design?

I really like that idea

 

Yes they are Ben. I has some stainless steel sheet left over at work that we had used for a repair and it was an ideal thickness for this particular job. High temp high strength nuts as well. 



#979 wingnut

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Posted 01 June 2018 - 08:33 PM

Nice shine on that paint Neil



#980 Ben_O

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Posted 01 June 2018 - 08:37 PM

 

Are the spreader plates your own design?

I really like that idea

 

Yes they are Ben. I has some stainless steel sheet left over at work that we had used for a repair and it was an ideal thickness for this particular job. High temp high strength nuts as well. 

 

I think i might make up some of those to the original size and shape for my Cooper.

Are the nuts from work too?



#981 sonikk4

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Posted 01 June 2018 - 09:06 PM

 

 

Are the spreader plates your own design?

I really like that idea

 

Yes they are Ben. I has some stainless steel sheet left over at work that we had used for a repair and it was an ideal thickness for this particular job. High temp high strength nuts as well. 

 

I think i might make up some of those to the original size and shape for my Cooper.

Are the nuts from work too?

 

 

Yes indeedy Ben. I had a load of stuff left over from my last place of work. And its come in handy over the years. We all end up with gash boxes full of stuff like nuts bolts washers etc etc.



#982 sonikk4

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Posted 01 June 2018 - 09:08 PM

Nice shine on that paint Neil

 

It has come up well but was a lot of work. Still finding the odd spot that needs a touch more polishing but once he's on his wheels then i will give the whole car another go over.



#983 Junior Mini

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Posted 01 June 2018 - 09:44 PM

Sorry to highjack your thread sonikk4 but would these be any good Ben?

 

lnGWUDt.png

 

There from Smiffy's bits (I have no affilation)


Edited by Junior Mini, 03 June 2018 - 07:16 PM.


#984 sonikk4

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Posted 02 June 2018 - 06:50 PM

So on to the left hand side,

jk519VE.jpg

fNc2e46.jpg

rrqvsRz.jpg

lbMIHmw.jpg

Zg9X6au.jpg

Uq3ivkN.jpg

oryhzFD.jpg

 

The only problem is i have seen some issues with the paint on the door meaning some more colour sanding, something i had not banked on. I will deal with that on monday.



#985 jamesquintin

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Posted 02 June 2018 - 07:49 PM

good work! how much weight did you add to the door..?

 

Q



#986 sonikk4

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Posted 02 June 2018 - 08:27 PM

good work! how much weight did you add to the door..?

 

Q

 

I used my riveting reaction block (that alone weighs 1 1/2lbs  plus all of my panel beating dollies. Easily matched the weight of the door furniture. So when its all on the back of the door will align nicely with a few more adjustments.



#987 Daz1968

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Posted 02 June 2018 - 08:55 PM

Is there nothing on mk3 doors to hold in position, just I have only had sliding window cars and the nylon buffer locates the height of door near lock pretty solid,
Also as I am at a similar stage, what compound and pads are you finding works on 2k gloss, I am sanding down to p6000, but am not very experienced with the rotary polisher, I may even buy a da polisher to minimise problems due to my lack of experience. Argos have a very cheap one that may be up to it
Thanks

#988 Ben_O

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Posted 02 June 2018 - 09:01 PM

 what compound and pads are you finding works on 2k gloss, I am sanding down to p6000, but am not very experienced with the rotary polisher, I may even buy a da polisher to minimise problems due to my lack of experience. Argos have a very cheap one that may be up to it
Thanks

Looks like Scholl S3 by the bottle in the car there.



#989 Kaj

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Posted 02 June 2018 - 09:16 PM

Lovely project Daz, it looks fantastic. Just a small observation - those black aerospace a/nuts rust like buggery. I've used bugeye mounts before and left them unpainted and the rusted like hell. Similarly cad plated aerospace nuts & bolts also rust badly as the stiffnut element goes into the bare steel and hence rust quickly forms.

 

OK for internal use but they need painted for external use. Alternatively coat them with Dynax 50. 

 

Keep up with great work.



#990 sonikk4

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Posted 03 June 2018 - 08:59 AM

Lovely project Daz, it looks fantastic. Just a small observation - those black aerospace a/nuts rust like buggery. I've used bugeye mounts before and left them unpainted and the rusted like hell. Similarly cad plated aerospace nuts & bolts also rust badly as the stiffnut element goes into the bare steel and hence rust quickly forms.
 
OK for internal use but they need painted for external use. Alternatively coat them with Dynax 50. 
 
Keep up with great work.


All bolts I have used in anchor nuts or stiff nuts have been liberally coated in Copperslip. This is not its final build and so everything will come apart again. Then once everything is in place for the final time, extra protection will be used.




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