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The Otters E30 Touring


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#31 The Otter

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Posted 08 July 2014 - 11:41 AM

June 12, 2014

 

Quick one on the headlining then. This is what we started out with, the old material had been ripped off because it was sagging so much and the board still had all the nasty old foam on it.

14397747291_4eae8e355a_b.jpg20140521_130049 by svenicusminimus, on Flickr

14214513720_c45d864d00_b.jpg20140521_130059 by svenicusminimus, on Flickr

I'm glad I don't have a sunroof, made the job of pulling out the fibreglass panel pretty straight forward - there's plenty of sound deadening up there!

14401108465_0673c32541_b.jpg20140521_141857 by svenicusminimus, on Flickr

Here's the panel out of the car - please note the discretely placed phallus on the lower corner. Apparently done by a mate of the previous owner, during a trip home from the pub of course grin.png

14214507760_018a041300_b.jpg20140521_141920 by svenicusminimus, on Flickr

It took me AAAAGES to scrape off all the old foam.

14399764232_10f0b97444_b.jpg20140521_190359 by svenicusminimus, on Flickr

Then it took me even more AAAAAGES to scrub off all the old glue residue (this is about half way through, clean side on the right obviously).

14214492428_7601c9fd4d_b.jpg20140522_174802 by svenicusminimus, on Flickr

Then I put some red on it.

14199092028_f2eb66d5ed_b.jpg20140608_161843 by svenicusminimus, on Flickr

Yes, there are creases everywhere and it doesn't look great; yes, I did it myself; yes, it was the first time I'd ever done anything like this. I'm still happy with my work, it's foam-backed bright red fake seude, how can I not be happy. grin.png I'm not sure if it'll really look that good in the car, but the usual choices of beige or black seemed so boring, I wanted to try something different!

14199069069_3750c097b3_b.jpg20140608_161831 by svenicusminimus, on Flickr

I'll get it back in the car whenever I finish all the welding and get the car back on the ground, probably in a couple of weeks or so. Then we'll see how long this crappy aerosol adhesive lasts and it starts sagging again... eyesroll.png



#32 Ben_O

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Posted 08 July 2014 - 12:11 PM

Ha ha Phallus! lol I haven't heard that word for years!

 

That head lining looks great. Very daring but i think you may have pulled it off.

 

Ben



#33 MINI WILL

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Posted 08 July 2014 - 05:01 PM

Wow it's coming along nicely buddy, great stuff! Are parts easy/expensive to get for these cars?

 

=]  

 

Will



#34 The Otter

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Posted 08 July 2014 - 09:36 PM

Thanks guys, glad I amused you there Ben! I really like the way the headlining turned out, I really wanted to do something a bit different with some aspect of the car. It's been in for a few weeks now and hasn't started sagging yet either...

 

Will, the parts I've found very easy to source and very reasonably priced for the most part. We do get utterly spoilt with Minis, being able to buy almost anything brand new off the shelf, but the good thing with E30's is that there are still loads of them around so there are loads being broken for parts. Obviously the rare/desirable items can go for silly money, hence why I sold off the headlamp wash/wipe bits that were left over - got about £60 for the odd bits of the system that were still left! Another really useful thing is that BMW still stock/manufacture loads of parts for these cars, you can go in to a dealers and buy a replacement tailgate or a brand new steering wheel, for example. I haven't needed to get anything from the dealers yet, but I will if I get round to refurbishing the gear linkage components to make the gear stick feel less like a spoon in a barrel of soup!

 

Got a few more updates to paste over...

 

June 12, 2014

 

I got the end of the driver's side sill welded up today. Excuse the whiteout, it was quite sunny today!

14406746194_b3a9a963ac_b.jpg20140612_152147 by svenicusminimus, on Flickr

I also did this little patch on the front jacking point on this side.

14406559072_c01b15612a_b.jpg20140612_130857 by svenicusminimus, on Flickr

14407874975_201b4e2eb6_b.jpg20140612_152159 by svenicusminimus, on Flickr

The rear jacking point had been crudely plated over sometime in the past, but it's good enough for me right now so I just wire wheeled the area back to bare metal and gave it a new coat of paint. Now I'm almost finished with all this damn welding! I've gone over everything apart from the front driver's wheel arch, but that can wait for a while because I'm fed up with doing metal work for now!

I managed to fit one side of the rear suspension after I'd finished the welding today. I fitted new top mounts/shock mounts/whatever you want to call them, as the old ones were a bit past it - I guess this is where the squeak was coming from on the rear suspension! The round hole had migrated sideways, and the metal insert was completely loose from the rubber.

14384738116_437b9d2d22_b.jpg20140612_162110 by svenicusminimus, on Flickr

The other side wasn't quite as bad, but the rubber had started to flake apart on that one, so they definitely need changing.

New things! Yay! That's one corner done, just another 3 to go.

14404496141_e31a3d8a66_b.jpg20140612_201516 by svenicusminimus, on Flickr

Sometime last week I had a go at cleaning up and 'linseed oiling' one of the front grill sides. Can you tell the difference? eyesroll.png

14407866425_4c4c9af756_b.jpg20140612_201559 by svenicusminimus, on Flickr

I'll get round to doing the other side sometime!

That's all for now, I'll do another update next week sometime, hopefully after I've got the car back together and on the ground with the new suspension fitted!



#35 The Otter

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Posted 08 July 2014 - 09:37 PM

June 22, 2014

 

Well, it's not quite all back together yet, but I'm nearly there!

After the last update, I fitted the new handbrake shoes, springs, and pins. It was pretty bloody fiddly, but luckily I've had some experience doing the rear drums on the Mini, so I kind of knew how it was going to pan out anyways.

14461102175_9222333b80_b.jpg20140617_133830 by svenicusminimus, on Flickr

Everything squeezed in to place.

14274464199_5eede5e3d1_b.jpg20140617_142659 by svenicusminimus, on Flickr

To combat the issue of the retaining pin holes no longer being slotted (so the pins have nothing to grab on to once you twist them 90 degrees) I squashed some washers in to an oval shape and used them as my new slots. I was going to take the backplates off and try and repair the holes/slots, but it looked like more hassle than it was worth. We'll see how long this bodge lasts!

14274626107_7830663dd7_b.jpg20140617_142719 by svenicusminimus, on Flickr

I got the new rear suspension stuff fitted on that corner.

14274506588_7152ee7f9f_b.jpg20140617_133900 by svenicusminimus, on Flickr

Whilst I was there and had the access, I wire brushed the fuel filler pipe, then gave it a couple of coats of rust treatment stuff and some paint to try and protect it, because it was pretty rusty before.

14457731641_50e66c7964_b.jpg20140617_133917 by svenicusminimus, on Flickr

Later that evening I set about some more headlight work. I got a spare driver's side headlight set from the previous owner when I met up with him at Area 52 last month. The side/dipped beam unit had a massive crack in it, but the high beam unit was perfect. This was good luck for me, as the replacement light set I bought (and fitted previously in this thread) had a chip in the high beam unit. Here's the spare set I picked up from the previous owner - well this is just the massively cracked side/dipped unit because I'd already removed the high beam one.

14459703812_b7d2d2ba46_b.jpg20140618_115110 by svenicusminimus, on Flickr

Here's the good unit next to the bad unit (the chipped one with the fogged up glass).

14459956884_e9519ecb66_b.jpg20140618_115056 by svenicusminimus, on Flickr

I got it fitted fine but didn't take any pictures. The headlight is still off the car right now anyway, but you might notice the new light whenever I finally get everything back together and take a picture. Anyway...

I cut out the rot on the front driver's inner wing edge.

14481254593_2ce1cd2ab6_b.jpg20140618_135010 by svenicusminimus, on Flickr

Along with cutting off the rotten top corner of the valance panel here.

14274480180_ccce87ff93_b.jpg20140618_135021 by svenicusminimus, on Flickr

For reference, this is the passenger's side - what it should look like.

14481247823_30c096a57b_b.jpg20140618_135040 by svenicusminimus, on Flickr

A few days later I got round to patching these bits up. First I did the big bit on the inner arch.

14296875019_b857a4268c_b.jpg20140621_120206 by svenicusminimus, on Flickr

Then I used a couple of nicely fitting offcuts I had lying around to build up the valance corner.

14297065967_4ab62326c4_b.jpg20140621_124117 by svenicusminimus, on Flickr

14482232002_cb0ea54660_b.jpg20140621_124123 by svenicusminimus, on Flickr

With the wing clamped in place, I drilled the hole for a retaining screw that should've been here before - if there was any metal there before, for it to grab on to that is...

14296902238_d24c8f54ec_b.jpg20140621_124919 by svenicusminimus, on Flickr

With the screw screwed in, and the bumper bracket in place.

14483475235_d1cdb9f6fe_b.jpg20140621_125512 by svenicusminimus, on Flickr

In between all the rust fixerating, I started fitting the new spring and shock to that side's strut. I got all the old bits off fine, until it came to this infuriatingly rusty retaining collar that holds the shock insert in to the strut tube.

14459700062_2479df6cf3_b.jpg20140618_135109 by svenicusminimus, on Flickr

It obviously wasn't going to budge with a pair of mole grips, which is all I had, so I ordered a more manly tool on the interwebs. So, a few days later, a package arrived and I got to it. It still took me about an hour of beating the new wrench mercilessly with a lump hammer, but eventually the sodding thing came undone!

14480085841_8b642ddd9a_b.jpg20140621_104039 by svenicusminimus, on Flickr

As you can see above, the insert was a KYB gas shock, I doubt this was a factory fit? Strange that the collar was so rusty if it had been removed or replaced since the car was new...

Unfortunately, I had to re-use that mullered retaining collar, as the new Bilstein one that came with the new shock was the wrong type (threads on the inside). Oh well, at least the threads were still there and un-damaged on the old one - it went back together fine.

14503590963_8ab0877f6d_b.jpg20140621_111456 by svenicusminimus, on Flickr

The other day I also finally got the tank, prop, and exhaust back in/on to the car. Here's the tank after a bit of pre-emptive de-rusting and painting around the seam and filler neck.

14297084967_bf06b90f64_b.jpg20140620_121642 by svenicusminimus, on Flickr

Whilst I had the tank out, I wire wheeled back a few little rust spots above where the tank sits and got some paint on those areas. Should help the longevity of the car I hope.

14296847609_9ccc370d54_b.jpg20140620_121751 by svenicusminimus, on Flickr

14482240274_601161683b_b.jpg20140620_121804 by svenicusminimus, on Flickr

It was very fiddly to get the tank back in, but a combination of three jacks and lots of strategically placed wood got it in there eventually. It need to go in at quite an angle to get the seam/filler neck stub over the top of the rear suspension beam.

Before I got the exhaust back on, I welded up all the rusty holes. I know it's a bit messy, but it did the trick and should get me a bit more time out of this exhaust section. I think it's original, as it's stamped BMW on it, and a new system from them is worth more than the entire car so I doubt it's ever been replaced.

14503640933_a259fca6bb_b.jpg20140620_162447 by svenicusminimus, on Flickr

I also welded on a random offcut of steel to reinforce this mounting bracket. It was very rusty and very nearly snapped off halfway along, so with this extra piece welded on it's got it's strength back. Again, it is very messy, but it does the job and it's underneath and the car where nobody will ever see it anyway.

14503634013_9c1fd99aa5_b.jpg20140620_164926 by svenicusminimus, on Flickr

After all this work taking the fuel tank and exhaust out, I was eager to fire the car up again once it was all back together, to check for leaks and to see if I'd messed anything up in reassembly. Before I fired it up though, I replaced this bit of vacuum hose that had a massive split in it (the old piece is lying loose on the inlet manifold).

14460375726_61b7980f67_b.jpg20140621_145839 by svenicusminimus, on Flickr

I'm pleased to report that the car fired up fine, obviously took a bit of cranking to get fuel through the lines again, but once it started it ran luvverly. Sounds even better now that there's no blow on the exhaust too!

Later on, I re-assembled the strut with the new shock and spring, and I had to give the thing a lick of paint before it went back in - it was very rusty!

14296833119_5f6a8790b8_b.jpg20140621_170008 by svenicusminimus, on Flickr

Today, I finally re-fitted the headlining. It was pretty fiddly and took ages to get all the trim pieces and bits and bobs back in the right place. Even with all the creases, it still looks a damn sight better than crusty yellow foam (in my opinion!).

14482226024_14fe092965_b.jpg20140622_205001 by svenicusminimus, on Flickr

14460347666_ca0cc45f48_b.jpg20140622_205035 by svenicusminimus, on Flickr

14297017617_ffb798ddff_b.jpg20140622_205049 by svenicusminimus, on Flickr

So, that's where we're up to right now. I should be able to finish the suspension tomorrow and maybe get the car back on the ground in a couple of days once I've properly painted the rust repair patches in the front wheel arch area and gotten the wing back on. Then once all this work is done I can finally look in to the ABS issue that's throwing up a warning light on the dash! Then next month I'll get some tyres fitted to the BBS's and get those on... we're almost there grin.png



#36 The Otter

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Posted 08 July 2014 - 09:39 PM

June 27, 2014

Anyways, I've got the new springs and shocks fitted on both sides at the front now. The passenger's shock retaining collar was, unbelievably, worse than the driver's one. It took one HELL of a beating before it started to move, and even then it didn't move freely. I had to continue to clout the wrench as hard as I could to get the collar to move about one turn, then it finally started to turn a bit easier. Perseverance paid off in the end though, bloody mangled thing...

14518994954_13f80e3aa5_b.jpg20140623_180103 by svenicusminimus, on Flickr

Before I got that strut back in, I thought I'd have a quick look at the ABS sensors around the car, assuming that that was the problem with the ABS system. I resistance tested all the sensors on the car, and they all gave good readings apart from the front passenger's sensor, which ended up like this when I was trying to inspect the wiring on it.

14333867818_e2cd1d29c2_b.jpg20140623_142906 by svenicusminimus, on Flickr

The actual sensor gave a good resistance reading, it was just the wiring coming out of it that was corroded to buggery. I tried my best to solder some new bits of wire on and salvage the sensor, but it just fell apart when I tried to fit the strut back on to the car. I'm on the look out for a replacement sensor now, but this was my finished repair attempt before it fell apart.

14497321516_3f25265b2f_b.jpg20140623_154124 by svenicusminimus, on Flickr

Strut assembled with new shock and spring, fitted to the car. Gave this one a lick of paint too.

14540668373_11e6458436_b.jpg20140624_114728 by svenicusminimus, on Flickr

Back on the ground with new suspension all round! Woo!

14517165661_0669a979d3_b.jpg20140624_161740 by svenicusminimus, on Flickr

It didn't turn out quite as low as I hoped (on the front at least), but I did only buy a 40/35 lowering kit (about the smallest drop you can get). This was mainly based on the knowledgeable folk of the E30Zone forum saying that any more of a drop than that will compromise the handling; I'd rather have a car that drives like a dream and looks a bit high, than a slammed car that doesn't drive as well. Who knows, it might settle a teeny bit lower anyway once I start driving it, but I imagine the main cause of not-much-dropness was because the original springs had sagged over the years. Here's a couple more pictures.

14540646753_efd307c561_b.jpg20140624_171922 by svenicusminimus, on Flickr

14519434912_d6886edd1d_b.jpg20140624_190519 by svenicusminimus, on Flickr

So now that all of the big bits are back together and I have an almost MOT worthy car, I can start looking at all the little things to touch up and make the car look neater. Naturally, the first thing I did was fit a pikey rear washer setup that sticks out like a sore thumb, to replace the broken original stuff. :D

Here's the nozzle that pokes out of the rear window.

14519072844_fab228647c_b.jpg20140625_145032 by svenicusminimus, on Flickr

It's meant to mate up with this little cap that fits on to the end of the wiper arm. It should send the washer fluid through 90 degrees and out of two little nozzles on the side of the cap and on to the window. However, the little cap is broken inside so that the metal nozzle doesn't seal fully and so the washer fluid dribbles out of the big cracked area and doesn't go anywhere near the wiper blade. Excuse the grease, that was me trying my best to make a seal before I realised just how broken it was...

14497387466_c8182d61f6_b.jpg20140625_145114 by svenicusminimus, on Flickr

So, have some washer hose, cable tied to the wiper arm, with a bolt stuck in the end and three little holes drilled in to it to squirt water on the screen.

14334032087_560c83d990_b.jpg20140625_151030 by svenicusminimus, on Flickr

14519404122_c9160f8610_b.jpg20140625_151112 by svenicusminimus, on Flickr

Looks awful, but it works brilliantly!

That reminded me, looking at the rear window there, I spent quite a while with a razor blade and a bottle of polish to make the front and rear screens look nice again. All of the welding and grinding had left a lot of stray spark metal flecks embedded in the glass, despite the fact that everything I'd been doing was underneath the car. After I did the rear screen, I thought that the back end was starting to look nice and tidy, so I thought I should do something to smarten up the black cappings on the bumper.

I got the bumper off, masked off the silver bits and sanded down any big scratches as best I could.

14333859519_312556908a_b.jpg20140625_170902 by svenicusminimus, on Flickr

Coat of primer.

14540506203_fe5bdca4cc_b.jpg20140625_171244 by svenicusminimus, on Flickr

Then satin black, and back on the car.

14519142834_46b44308bf_b.jpg20140626_181452 by svenicusminimus, on Flickr

Looks much better, now I'll have to do the front to match, soon.

I've also got more on the ABS problem to finish off this update. Up there ^ you read that I had found the bad sensor that was causing the ABS problem, but there was another hiccup to overcome. The previous owner had known about a problem with the ABS, which was causing funny things to happen with the brakes. So, to tide him over until he had time to fix the issue, he pulled out the two main ABS relays that sit on top of the pump in the engine bay. This meant that the ABS system was completely deactivated and there were no more dangerous problems occurring, but left the light permanently on on the dash. I bought it like this, naturally. ::)

Long story short, the previous owner thought he'd given me the ABS relays when I bought the car, but I actually had three completely unrelated ones in my possession. Luckily, he found the right ones in his garage and popped them in the post for me, so I could now power up the system and make sure it was just a sensor problem causing the light on the dash (a permanently on light indicates a more major fault - like a bad pump or ABS ECU, or missing relays...).

14520444595_fe8508788a_b.jpg20140627_125527 by svenicusminimus, on Flickr

Thankfully, when the relays arrived (funny 'round pin' ones that are quite expensive on ebay, at least) I plugged them back in to the ABS pump and when I switched the engine on, the ABS light went out! Then when I started moving, it came back on again, indicating a sensor problem (yeah, there's one missing!).

SOOOOOO, fingers crossed, replacing this passenger's front sensor should fix the ABS issue, and then I'll finally have an MOT-worthy vehicle on my hands! Hopefully I can source one and get it fitted by this time next week, then I can book the car in for an MOT and pray to the car Gods that it passes.

Next update should hopefully contain joys of ABS fixingness, smartened up front bumper, and new rims, y0! Thanks for keeping up with my waffle if you've made it this far!



#37 The Otter

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Posted 08 July 2014 - 09:41 PM

July 3, 2014

 

I've been busy doing odd jobs and making the car look nicer for the past few days - makes a nice change from making it solid underneath and ignoring the top side.

I finally got round to screwing in the subwoofer that I'd just plonked in the rear bin when I ran the wires for it back when the carpet was out. Only took a couple of screws and a bit of cutting to get it sitting nicely on that plastic liner panel thing that's in there. Nice to have a place to hide it!

14379261549_c9d055c01e_b.jpg20140628_181625 by svenicusminimus, on Flickr

I got the front bumper off and gave it the same treatment as the rear - rub down, primer and satin black.

14565184432_4a1995fc96_b.jpg20140630_150337 by svenicusminimus, on Flickr

It did take me a bit longer than the other one though, as someone had used an orbital sander on it some time in the past... as to why, I have no idea huh.png Took more aggressive sanding to get all those swirls out, but I got there in the end.

14564329154_df87487281_b.jpg20140630_150348 by svenicusminimus, on Flickr

There's also some funny silver paint on the corner, presumably a not very well painted repair. I'll get round to re-painting this bit and the whole front valance below it sometime.

14379162960_95d4e943d0_b.jpg20140630_150403 by svenicusminimus, on Flickr

Finished.

14562563451_b8d55780bf_b.jpg20140702_194254 by svenicusminimus, on Flickr

I'd bought some new tyres a while back to go on the 15" BBS wheels I bought ages ago, and I finally got round to getting them fitted the other day. Loaded everything in to the current daily for a trip to my local garage.

14542928546_2b763ce61f_b.jpg20140630_113416 by svenicusminimus, on Flickr

£20 later and back home.

14565168492_3f3912df64_b.jpg20140701_161059 by svenicusminimus, on Flickr

Halfway through, one side fitted and the other still with the old 14" bottletop on.

14379539097_30c6c2ccc6_b.jpg20140701_162305 by svenicusminimus, on Flickr

Ahh, that's more like it, has a bit of purpose about it now!

14379527437_6d1c1eac0b_b.jpg20140701_164440 by svenicusminimus, on Flickr

14379276410_f6cbf8cf27_b.jpg20140701_164500 by svenicusminimus, on Flickr

Re-sprayed bumper back on.

14564130524_7c8585435e_b.jpg20140702_210046 by svenicusminimus, on Flickr

Whilst I was refurbing the bumper, I re-sprayed the wiper arms, fitted new blades, and gave the scuttle vents a coat of linseed oil.

14379203639_dbc0ee9fb0_b.jpg20140702_211805 by svenicusminimus, on Flickr

After reading an update in Mr Vulgalour's thread, where he mentioned the nastiness of his Xantia's steering column stalks, it reminded me that I needed to clean the ones in the BMW... they were pretty disgusting!

14379247379_ba4e9bc4a8_b.jpg20140630_173738 by svenicusminimus, on Flickr

14564142344_0593c59f6c_b.jpg20140630_173916 by svenicusminimus, on Flickr

I assumed that the lettering had faded on them, particularly where it says BC. Nope, the human grime was that thick it was obscuring the letters... sick.png

14562426951_715a16c2b6_b.jpg20140630_174441 by svenicusminimus, on Flickr

Did the horn buttons on the steering wheel as well, they came up nice.

14379148060_73a74e8567_b.jpg20140630_173808 by svenicusminimus, on Flickr

Cup holder getting it's first proper bit of use grin.png

14564148614_45c3536cba_b.jpg20140630_173843 by svenicusminimus, on Flickr

Back to the exterior - it was about time I re-fitted the side skirts that I took off way back in May I think, to do all the welding along the sills. Gave them a scrub down and a good coating of linseed oil.

14542838466_bc1c4c396a_b.jpg20140702_194305 by svenicusminimus, on Flickr

I also drilled a couple of holes and screwed in those little front sections that sit at the bottom of the wings, that were off the car when I bought it. Pretty much all of the mounting points had been snapped off, hence the need to screw them in.

14379327669_4d791ba607_b.jpg20140703_112653 by svenicusminimus, on Flickr

I also finally managed to fix the glovebox light the other day. The spring inside the plunger switch assembly was too long/stiff so it just blew the whole lot apart when you tried to compress the plunger on the end (like when the glovebox lid closes and presses on it). I cut a bit off the spring and now it works perfectly. grin.png Looks a bit naff in there and the light is in an awful place, BMW must've forgotten about the glovebox light until the last minute when they designed the E30!

14565785135_94043b9913_b.jpg20140702_213005 by svenicusminimus, on Flickr

I bought these off ebay the other day to make myself a fused battery cut-off switch, for safety and security.

14542813696_b04fc7660f_b.jpg20140703_112704 by svenicusminimus, on Flickr

Looks kind of childish it's so colourful, but it works and only cost me about £7.

14379270828_1ddd7c034e_b.jpg20140703_115000 by svenicusminimus, on Flickr

Here are the ABS sensors I won. I only need the one, but it's handy to have a spare and these were the cheapest ones on ebay anyway.

14562400351_f689ed29e0_b.jpg20140703_122651 by svenicusminimus, on Flickr

I fitted the one I needed on to the car and took it for a spin down the road... it worked! ABS is now fixed and there are no warning lights on the dash any more grin.png

14379261718_6019491159_b.jpg20140703_132331 by svenicusminimus, on Flickr

So with that sorted it's now booked in for the MOT on Monday (7th July) - wish me luck!



#38 The Otter

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Posted 08 July 2014 - 09:42 PM

July 3, 2014 - continued...

 

A while back I bought some of these "luggage hooks" off ebay. 

14379330877_fe1b8dddc6_b.jpg20140703_132731 by svenicusminimus, on Flickr

Reason being, I've gotten very used to the little hooks in the back of the Celica, used for hooking your shopping bags on, on the way back from your nearest Tesco. These big hooks I bought are apparently found in loads of VAG stuff, Passats, A4s, etc, and they're pretty expensive from VW or Audi dealers, about £20 or £30 each apparently. Luckily I managed to find some on ebay, shipped from China for just over £2.50 each grin.png So I bought 4 of them, I fitted one in to my Dad's new GT86, and earlier today I fitted two in to the back of the BMW. They still have the VW logo on them on the back side, so they might be genuine stuff pilfered directly from the factory? I pulled out the rear boot liner panel and mounted them to this.

14565050992_964959073f_b.jpg20140703_134531 by svenicusminimus, on Flickr

Back in the car.

14565042272_33eb4dec66_b.jpg20140703_140431 by svenicusminimus, on Flickr

Might seem a bit unnecessary to some of you, but this will be my daily driver, and I'll be going shopping every week in it during the winter and I don't want my stuff rolling around the boot whilst I'm drifting my way home. wink.png

After I fitted those luggage hooks, I finally unboxed the DA I bought a while back and had a go at the bonnet. I'd wet sanded all of the old artwork off by hand a while back and then left it alone once I realised there were a lot more important things to fix before I made the paint shiny, and that it was really hard work doing that by hand... So, now that most of the important things have been fixed, I can make things shiny, and with minimal effort through the use of technology. grin.png 

Firstly I used a 3000 grit 3M sanding disc to try and smooth out all of the scratches from the 1500 grit I did by hand ages ago, then I compounded it (well, I used some old T-cut I had lying around... ahem...) then I polished it (with some cheap old Simoniz stuff I found...), then I waxed it by hand (with some Turtle stuff I also found lying around in the garage...). Considering all the cheap old stuff I used, it came up quite nice in the end.

14379078090_bb8dedb903_b.jpg20140703_161330_HDR by svenicusminimus, on Flickr

Oh yes, you'll also notice the M-stripes there, strategically placed to cover up the bad paint on that corner eyesroll.png They also give me 1 million extra horsepower. Fact.

Looking mighty fine now in my eyes. 

14542770916_6230c58750_b.jpg20140703_155549 by svenicusminimus, on Flickr

Still got that wing to buff up some time soon - I flatted that back ages ago as well.

14379085670_432011123f_b.jpg20140703_155945_HDR by svenicusminimus, on Flickr

For the sake of comparison and making myself feel awesome, here's a couple of shots from when I first got the car. Spot the difference? grin.png

IMG_0306_zpsecbb2be5.jpg

IMG_0307_zpscd624aa7.jpg

Next update will be on Monday after the MOT - let's hope she passes!

Thanks for reading folks, I'm getting more and more excited as the days go by to get this on the road!



#39 Ben_O

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Posted 08 July 2014 - 09:53 PM

good stuff!



#40 rally515

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Posted 08 July 2014 - 10:28 PM

Very nice work Otter, those shopping bag holders are a good idea actualy nice one! ;)

 

 

Cliff



#41 Ben_O

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Posted 08 July 2014 - 10:29 PM

Very nice work Otter, those shopping bag holders are a good idea actualy nice one! ;)

 

 

Cliff

I might get some,i always have bags of shopping rolling round in the boot.



#42 The Otter

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Posted 09 July 2014 - 10:07 PM

You'd be amazed how dependent you'll become on having those hooks if you do get some... it's one of those things that you never think about until someone points out a solution to the problem you never realised you had.

 

Right then, MOT - it passed first time with no advisories. That's what I call a result  :D  Not sure if it was blind luck or hard work - probably a bit of both! Unfortunately, sometime that morning before, during, or after the MOT, the radiator sprung a leak and I only noticed when I got home. I knew it was pretty crusty anyway, some of the fins had already crumbled away, but was hoping it would last me a while before it needed replacing. So I ordered a new radiator on Monday, it arrived Tuesday and I fitted it today.

Shiny new radiator.

14614883662_c660f00d07_b.jpg20140709_135814 by svenicusminimus, on Flickr

14613328644_c705106cd1_b.jpg20140709_145700 by svenicusminimus, on Flickr

Didn't take me too long to swap them over, seeing as I'd taken the old radiator out a couple of months ago when I changed the water pump, so I knew what to do. Filled the system, fired the car up, bled it - nothing leaked and the temp gauge showed a healthy reading. Annoyingly though, the coolant warning light is now permanently on, on the overhead check panel - there's always something with old cars eh!

You can see where the old rad gave way, there's a crack running along the length of that fin in the middle of the shot. I could've patched it up with chemical metal, but it only would've blown out somewhere else in no time, so for less than £60 I got a new one off ebay. I'm pretty sure the old rad was the original - 25 years service for a radiator ain't bad really.

14428744180_05c7584ea7_b.jpg20140709_153049 by svenicusminimus, on Flickr

I also tidied up the battery cut-off switch fuse wiring whilst I was under the bonnet today. Some black heat shrink makes it look a little less conspicuous by hiding all those bright colours!

14615383125_a4e772bdb7_b.jpg20140709_153923 by svenicusminimus, on Flickr

I had a go at shining up a couple more bits of bodywork last week as well. First I did the driver's side wing; it's far from perfect, but at least the silver bits are now shiny! Still looks a bit dull in the photo, but it is shinier in person. Ooh and I went along the top of the bumper as well - note the grille reflection.  :mrcool:
 

14613386374_ce0098aaac_b.jpg20140704_141504 by svenicusminimus, on Flickr

I also had a go at this really oddly scratched bit on the front edge of the rear driver's side door.

14635415143_486d34df51_b.jpg20140704_141852 by svenicusminimus, on Flickr

14615445505_551ecae967_b.jpg20140704_141917 by svenicusminimus, on Flickr

There are odd scratches like this all over the car... I know it sounds weird, but it really looks like someone washed the car with a brillo pad once and then had a thick coat of lacquer put over the top  :dozing:
 The roof is the worst part, it looks utterly terrible, but I'll try my best to polish that up sometime too.

As you can see, the paint came up a lot shinier than before, but the scratches can still be seen beneath the surface when you look at it in the right light. At least they're a lot less obvious now...

14429046537_07a158ddfd_b.jpg20140704_143915 by svenicusminimus, on Flickr

Scratches still there...

14428854039_8b877cbbf2_b.jpg20140704_143908 by svenicusminimus, on Flickr

I haven't got much else planned for the time being, I want to do the valve clearances soon before I start dailying it as it sounds like a bag of nails under the bonnet. It might just be a really tappety engine, but it kinda sounds too tappety to me. There are still plenty of bits of paintwork to tidy up as well whenever I feel like getting the DA out again. 

Have a random shot of the car from above.

14615422985_732ced13ec_b.jpg20140707_073149 by svenicusminimus, on Flickr


Edited by The Otter, 23 July 2014 - 11:19 PM.


#43 Steely

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Posted 10 July 2014 - 11:14 AM

Omg, you really have been working non stop! Looks awesome mate :)

#44 Ben_O

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Posted 10 July 2014 - 11:36 AM

Congratulations on the MOT mate



#45 HarrysMini

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Posted 10 July 2014 - 01:19 PM

Really like this, I'm thinking of getting a 325i Sport when insurance has settled down to use as a daily and track car. 

 

Will be following. 






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