Checking the car over yesterday I found some play in the right-side front wheel. Raise the wheel off there ground, grab it at 12 and 6 o'clock and rock it in-out... there is probably 3mm play at the rim. Grab it at 3 and 6 o'clock and it's rock solid (even after I remove the brake caliper). Any ideas what could be causing it, or what I should inspect when I give it a thorough strip down?
I did a partial strip down yesterday and removed the hub carrier... I couldn't see anything obviously wrong. Although I didn't knock out the bearings (Timkens with less than 500 miles on them) they look OK and are running freely and without nastey noises in the races (even when torqued up to 150lb/ft). The play/wobble definitely isn't from the swivel ball joints - seems to be the CV shaft wobbling slightly/vertically on the inner side of the hub carrier. Could it be that the inner bearing isn't sitting correctly on the CV, or maybe the CV shaft is 'worn'??? Also should the spacer between the inner and outer bearings be clamped solid between those two bearing races? I have a feeling my spacer is floating between them.
Note: It's only done 500 miles since I fully stripped and rebuild the front subframe, suspension, and hubs (and this play may have been there from scratch as I can't recall checking for play at that time). The bearings pressed in square, true and tightly. The only 'unusual' thing about the build is that I used metro turbo flanges (the only type that can accommodate my 1st gen Minispares 4-pots).
Cheers,
Colin.