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1990 Mayfair Full Rebuild.


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#16 MrElliott

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Posted 14 January 2015 - 08:27 PM

nice to see you doing it properly!! what style are you going with? looks like someone tried to make it look like a cooper...



#17 Adam1275

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Posted 15 January 2015 - 08:49 PM



nice to see you doing it properly!! what style are you going with? looks like someone tried to make it look like a cooper...

Not entirely sure yet what style i'm going to go for but i'm leaning towards taking it back to a standard mayfair with a few modifications like alloy wheels etc. The car used to be blue when it was new anyway and someone has resprayed it black at a time and stuck some cooper stickers on it. 

 

It was originally Atlantic Blue. I'd like to take it back to look like this but it would defiantly have to have alloys. Can't stand those wheel trims. 


Edited by Adam1275, 25 January 2015 - 04:13 PM.


#18 Adam1275

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Posted 18 January 2015 - 06:02 PM

Some progress!

 

 

Received the panels that I had ordered from Mini Spares. 2 Genuine rear companion bins and a magnum door step:

EFEBEC1D-F4F6-4BF6-A970-373CA36F0605_zps

 

Mocked the companion bins up on the floor:

E3ED0B16-C98E-40AE-806E-07BA3B1CD72A_zps

CEF510F8-C0BF-42EB-996C-DB8C8DB1DBB9_zps

5E11BCC1-5C03-4981-B5CF-8904965BFD14_zps

 

Then welded in the drivers side doorstep:

72FD0E79-6971-47E4-9A15-7FEA523167E0_zps

 

The fit was so bad on this side that i'm not happy with it and i'm going to buy the heritage doorstep and replace the panel. 

 

So while i'm waiting for that to come I welded the seat belt retaining brackets on the inner sill.

Firstly I took off the e-coat and sprayed with a good coating of weld through primer on the front and back:

5DF1F099-2F97-463A-9E9E-586A7BAED905_zps

 

Then welded them to the inner sill. This is my first bit of welding as my friend has welded the doorsteps on:

1B6A998F-F42D-4D6E-8A1D-FBD7C43C8CC0_zps

 

Just waiting now on the doorstep to come so I can get to work on putting that in and welding the floor in.



#19 F1L8EY

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Posted 19 January 2015 - 11:45 AM

Im also needing to do a full floor so i will follow this and see how it all goes :D



#20 Adam1275

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Posted 21 January 2015 - 09:00 PM

Just a quick update recieved the Heritage RH door step panel from MiniSpeed. Was next day dilivery to Northern Ireland, great service!

 

CDE5D0B8-42F5-464B-9B29-B36ABD4CADEA_zps

E77F1039-0ABA-4CE1-8FE6-5E268669AC7F_zps



#21 Wise Old Elf

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Posted 21 January 2015 - 09:29 PM

I fitted 2 of these; they are a good fit and much better than the Magnum ones. Worth the extra money. :)



#22 Adam1275

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Posted 21 January 2015 - 09:32 PM

I fitted 2 of these; they are a good fit and much better than the Magnum ones. Worth the extra money. :)

It looks so much better so far anyway compared to the Magnum ones. I have only bought one in the mean time but if the fit is good I will probably change the passenger side one as well. 



#23 Adam1275

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Posted 24 January 2015 - 08:57 PM

Well started on removing the old magnum door step today:

 

Started off with this:

72FD0E79-6971-47E4-9A15-7FEA523167E0_zps

 

Chopped it off:

CF52A48D-CC72-4B8A-A2B4-BFD105ECE457_zps

 

Started drilling out the spot welds on the A post:

132799DB-0F22-4B39-B20C-BF7C7D4BB42A_zps

 

Was left with this, the post is in great condition just a few areas of surface rust:

591CBF68-31FF-44C2-87AB-5957C6AEE5FC_zps

 

Left it tonight with some deox gel on it to get rid of the rust:

80825AFD-29C5-4736-91C9-899FD96FC4CB_zps



#24 Adam1275

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Posted 25 January 2015 - 05:31 PM

Today I went out and cleaned the deox gel of the A post. Did a great job and removed all the rust off the post. Then gave it a good coat of zinc weld through primer ready for the new door step:

 

833974B2-28DA-42EE-B029-CCDB3BD59070_zps

 

8C8D62E7-51AD-4403-9327-E03CA5682319_zps

 

01164FD8-BCD7-4BAF-8FE7-5A15288ED93D_zps

 

AD47BAE4-9A83-4EC9-AABF-E6BD482338C9_zps



#25 Adam1275

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Posted 01 February 2015 - 12:43 PM

Some more progress!

 

Got the Heritage doorstep and A post welded in, just have to finish grinding down the welds.

 

Started off buy cutting part of the rear quarter panel to get access for the doorstep:

9DA71823-1A1A-4D39-BB81-5C154AFC457C_zps

 

Then drilled the holes in the panel for spot welding and primed it with some weld through primer:

15A46AFC-8B70-486D-963D-8D2EF0457D2E_zps

 

6E59F124-AAE4-4765-806C-A90BC53848A5_zps

 

Then welded it in place:

16998F00-D1A2-4C8D-9962-1198DCC49639_zps

 

2E5E82DB-43DD-4C1F-99F6-2095A0C1BFEB_zps

 

0D154830-22BC-4243-8A80-B2C6D72C7DB5_zps

 

 

That's all the progress for now. 



#26 Adam1275

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Posted 05 February 2015 - 08:12 PM

Not a big update but received a floor cross member and passenger side door step and some smaller panels from Mini Speed today. Trial fitted the cross member and fits great:

 

658AF509-F004-4BD8-901D-02C24F4ADC35_zps



#27 Adam1275

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Posted 18 February 2015 - 04:49 PM

Been a while since the last update, 

 

Today I started to replace the door step on the passenger side

Started off with this:

198DB469-5105-4D09-8B0D-D2B21C40D23A_zps

 

Cut out the door step and drilled out the spot welds along the a post. Alot more surface rust than the drivers side but nothing serious:

D4C7AAB9-2469-4BD9-9AC8-08A418FB4A64_zps

 

477CDE9D-3459-4D38-BBE7-C40CD6DB173F_zps

 

162C89C2-1DC2-49AC-9D34-DDDC97405E95_zps

 

Then wire brushed the surface rust and used deox gel to remove the rust. Left it sitting covered in film untill tomorrow:

6E62F640-47A1-4DF5-A6DF-B19678B9363A_zps



#28 domdee

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Posted 18 February 2015 - 09:20 PM

Ey good stuff. Keep it going

#29 Adam1275

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Posted 19 February 2015 - 07:50 PM

Just a quick update, 

 

Firstly removed the cling film to be left with this:

02EDE717-03FC-43DD-9927-FB9120D628BD_zps

 

98A2729F-A3D1-48D2-97CD-299FF3FEBA0D_zps

 

Then wire brushed it and washed it off then primed it with weld through primer ready for the new panel to be welded onto it:

85785925-C290-4954-B23F-E426151A2536_zps



#30 Ben_O

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Posted 19 February 2015 - 08:42 PM

I think i will have to do this with my n/s hinge post.

 

Good work though. Have you got any pictures of it after the deox was washed off but before the primer?

 

I would be interested to see how well it came up.

 

Cheers

 

Ben






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