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The Green Beast Rebuild!


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#16 ryan22_lgm

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Posted 08 March 2015 - 01:18 PM

Done a fair bit this morning ! Braced it up further before starting to cut more rot out. This is the d/s sill
EEF8A931-D64C-498B-BF03-D1ECBF448AD9_zps
Rear bin rot now chopped out
08FAD053-642C-48E9-8B3C-897180D3C2D8_zps
Then finished removing the rest of the floor
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Going to find the drill and remove the toeboard later on tonight.

#17 ryan22_lgm

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Posted 10 March 2015 - 08:49 PM

Got a delivery yesterday :) all my shiny genuine panels! Apart from the cross member of course ;)
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#18 ryan22_lgm

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Posted 16 March 2015 - 09:22 PM

Removed the toe board
FFD0CBE3-E34D-42E3-AD6C-3A7030306E81_zps
Removed the heelboard and part of the arch to repair it.
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Before I can start welding I need to get a new bottle of gas ! Going to get that asap want this done by castle Combe ;)

#19 ryan22_lgm

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Posted 19 March 2015 - 07:45 PM

So tonight I decided to repair the wheel arch
C91BFCDF-E039-4FB8-96A0-50EE5EE3A937_zps
Ran out of gas just as I finished this piece so couldn't finish repairing the boot floor
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Getting a new bottle Tomorrow so I will finish this side off!

#20 ryan22_lgm

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Posted 23 March 2015 - 07:57 PM

So finished sorting the front edge of the boot floor popped the subby back on and bolted it all up to get the heelboard in the right place. Then welded it on :)
3D36F6F0-7EE1-40DE-A924-837160B48FF1_zps
Sorted the b posts both sides ready for the floor to go in just need to order some panels for the a posts both sides as you can see they are quite rotten !
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Going to get the panels ordered asap ! In the meantime I have the toeboard to prep ready to weld on

Edited by ryan22_lgm, 23 March 2015 - 07:58 PM.


#21 ryan22_lgm

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Posted 28 March 2015 - 08:01 PM

Drilled some holes today.........
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Waiting on money to order some panels to carry on !

#22 ryan22_lgm

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Posted 03 April 2015 - 07:51 PM

So the floor and toe board are prepped ready to be welded in. The toe board has been lined up using the front subframe on solid mounts.
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Will get it welded up over the weekend then i really need the rest of the panels

#23 ryan22_lgm

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Posted 04 April 2015 - 07:59 PM

So today I welded the toe board on and then got the floor clamped, tech screwed and then tacked in place.
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Took lots of measurements and all is well :) will get it fully welded soon

#24 ryan22_lgm

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Posted 06 April 2015 - 05:53 PM

I have made allot of progress today ! Floor is welded up and I have started grinding all the welds down.
A1CC2E1B-2A10-43A6-8915-D709DF13A4D7_zps
Added in extra seam welded sections front and back just to add extra strength.
C78D9324-F853-428D-83F2-F2D8D003064E_zps
Tryed the sill on couldn't resist!
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Also cleaned up the rack bracket and removed to from the toe board. Will get it welded on soon !
F897C36F-9BEB-4020-85A2-C9548EE5F009_zps
Grinded this half of the back down and blew some primer over it.
38297C6D-671C-4349-9008-18C8DDBE31E6_zps

#25 Covert

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Posted 06 April 2015 - 06:58 PM

Just for the lack of responses on this awesome build , good luck with the rest of it matey you are doing an excellent job !
This is what i plan on doing with mine but fitting a complete bulkhead too, all the best Mark.

#26 ryan22_lgm

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Posted 06 April 2015 - 07:32 PM

Just for the lack of responses on this awesome build , good luck with the rest of it matey you are doing an excellent job !
This is what i plan on doing with mine but fitting a complete bulkhead too, all the best Mark.


Thanks allot for this reply buddy :) was starting to think I was doing something wrong!!! It's allot easier to replace the whole floor like this than in sections. Thanks for the motivation !!!!!!

#27 Big Sam

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Posted 06 April 2015 - 07:45 PM

Nicely done!



#28 ryan22_lgm

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Posted 06 April 2015 - 08:12 PM

Nicely done!


Thanks ! :)

Just ordered another load of panels

#29 Coxie

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Posted 07 April 2015 - 06:54 AM

Get on!
Looking good bud.

#30 ryan22_lgm

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Posted 07 April 2015 - 07:11 PM

Get on!
Looking good bud.


Thanks :) i can't wait to drive it again !




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