Posted 25 February 2017 - 11:13 AM
There are too many variables here. The instrument may have been designed to use the raw 12v supply, not a regulator. The particular brand of gauge may need a different sensor to what is on the Mini. Etc. As I may have suggested, the entire area is a mess of non-standard things. One thing is sure, adding a resistor in line will make the gauge read lower at the top end and may be a suitable fix.
I do wish that everyone woukd work to the same standards so this kind of problem would go away. But that is a bit late for the Mini.
On modern engines we are using NTC thermistors as sensors for some things, as on the Mini, but those that need to be far more precise use Platinum Resistance Thermometers, which are not as expensive as the name suggests, as the quantity of platinum is tiny. They are very stable and accurate but need a more complex gauge to get the best out of them. One day I will get around to designing the proper thing. I can't use my previous high accuracy design as it does not belong to me.
Actually a comprehensive temperature system with coolant, oil, exhaust, inlet air, and a few other parameters would not cost much more than a single gauge. It could include fuel too. Some digital dashboards do some of that, but not necessarily very well. Some people may want brake temperatures, and maybe even hub bearings to warn of imminent failure (in view of the Chinese junk being passed off as proper bearings).
None of this will help with the immediate problem, but I do think that there is a future for reliable instrumentation in keeping our favourite cars running well.