I think it is exhaust related as my 1990 cooper drones at 4000 rpm and has done so since the day I ditched the catalyst on the standard exhaust system 25 years ago.
I have used an Rc40 and a Maniflow, both with twin box and both the same. It got a little quieter when I refitted the cast exhaust manifold along with a maniflow 2-1 link pipe but its not enough of a noise reduction to recommend it for the price involved.
MX5`s suffer the same drone if the cat is removed so maybe fit a cat from a late model as they are not terribly inefficient or as a friend did, add a couple of extra exhaust boxes sourced from the local scrap yard if it is doing your head in.
Also worth a bit of dynamat type stuff on the exhaust tunnel, rear bulk head and boot floor for starters.
I think its a straight trough silencer thing as a similar spec engine with a V8 range Rover back box did not have the dreaded drone and it sounded sweet..
Edited by absx2, 26 May 2017 - 03:16 PM.