Jump to content


Photo
- - - - -

1994 Mini Mayfair - Starter Clicks Following Engine Detailing


Best Answer davidbond007 , 19 February 2020 - 06:23 PM

I soldered the brown wire to a new spade connector on the Starter Relay and the starter worked perfectly - SORTED !!!!! Now starts frst time every time.

I have learned a few things : (1) how to decipher Haynes wiring diagrams (2) Focus on the symptoms / problem not what might have caused them (steam cleaning was the red herring here)  (3) Work through potential causes systematically by tracing wires to components - in this case ignition switch to starter relay then to starter solenoid and starter motor.

 

Thanks all.

Go to the full post


  • Please log in to reply
30 replies to this topic

#16 davidbond007

davidbond007

    On The Road

  • Noobies
  • PipPip
  • 38 posts
  • Location: Leeds

Posted 14 February 2020 - 02:12 PM

today I have: (1) checked battery connections (2) installed a new battery negative earth lead in the boot  (3 )Added  a braided earth cable from the crankcase to the inner wing (4) installed a new engine steady bar with a new bracket and fitted a new earth cable from the drivers side of the engine to the bulkhead and.......drum roll..........it still wont start and just a small click from the engine bay.

 

I plan to get someone to listen and see where its from - slenoid or relay?

 

Any other ideas please - apart from get a good auto electician? Thanks



#17 davidbond007

davidbond007

    On The Road

  • Noobies
  • PipPip
  • 38 posts
  • Location: Leeds

Posted 14 February 2020 - 02:42 PM

Should I chnage the alternator next?


Edited by davidbond007, 14 February 2020 - 02:47 PM.


#18 davidbond007

davidbond007

    On The Road

  • Noobies
  • PipPip
  • 38 posts
  • Location: Leeds

Posted 14 February 2020 - 07:13 PM

Click is not from solenoid - seems to be from a relay?



#19 GraemeC

GraemeC

    Crazy About Mini's

  • TMF+ Member
  • PipPipPipPipPipPipPipPipPipPip
  • 7,313 posts
  • Location: Carnforth

Posted 14 February 2020 - 08:11 PM

It‘ll be the starter relay maybe thats got water in.

 

remove it, spray the socket liberally with WD40 and put the relay on a radiator overnight (or replace it - they’re not expensive)



#20 davidbond007

davidbond007

    On The Road

  • Noobies
  • PipPip
  • 38 posts
  • Location: Leeds

Posted 15 February 2020 - 10:11 AM

Could it be the ignition switch ?



#21 Rorf

Rorf

    One Carb Or Two?

  • Members
  • PipPipPipPipPipPipPip
  • 857 posts
  • Location: Cape Town

Posted 15 February 2020 - 11:39 AM

Earlier you said the battery was new and fully charged, now you ask should the alternator be changed - the engine hasn't run so I am not sure why you are focusing on this.



#22 davidbond007

davidbond007

    On The Road

  • Noobies
  • PipPip
  • 38 posts
  • Location: Leeds

Posted 16 February 2020 - 04:33 PM

I have cleaned all relay sockets using WD40 contact cleaner, replaced all relays with new ones, replaced the battery negative earth cable, removed cleaned and tightened the positive battery terminal, reseated the earth bolt on the relay on the inner wing.

 

Still does the same - small single click fronm under bonnet and no starter kicks in, when radio is on it goes off and I have to press radio on switch again.

 

The battery is new and fully charged, the engine earth cable has been replaced, the solenoid and starter motor is new.

 

Checked fuses - they look ok.

 

Checked solenoid contacts they look ok.

 

Next? Shoudl I replace teh ignition switch and take the heater / radio out to see if anything is earthing out?



#23 gazza82

gazza82

    Up Into Fourth

  • Members
  • PipPipPipPipPipPipPipPipPip
  • 2,915 posts
  • Location: Bucks
  • Local Club: TMF+

Posted 16 February 2020 - 05:07 PM

I'd probably get a new relay first ... it's unlikely to be the heater .. it's going to be something under the bonnet that didn't like getting wet!!!

In hindsight steam cleaning is not a great idea although if this was performed by experts they should have waterproofed the electrics first


Edited by gazza82, 17 February 2020 - 08:23 AM.


#24 Rorf

Rorf

    One Carb Or Two?

  • Members
  • PipPipPipPipPipPipPip
  • 857 posts
  • Location: Cape Town

Posted 17 February 2020 - 07:04 AM

Give it a push start and then take it to an auto electrician.



#25 craig 1010cc

craig 1010cc

    One Carb Or Two?

  • Members
  • PipPipPipPipPipPipPip
  • 1,165 posts

Posted 17 February 2020 - 09:19 AM

If the radio is switching off, then there is a massive draw of power when your trying to start it. Have you tried turning the engine over manually as a seized engine would give the same symptoms.

#26 gazza82

gazza82

    Up Into Fourth

  • Members
  • PipPipPipPipPipPipPipPipPip
  • 2,915 posts
  • Location: Bucks
  • Local Club: TMF+

Posted 17 February 2020 - 09:57 AM

Maybe try without the spark plugs in .. reduce the resistance ...



#27 davidbond007

davidbond007

    On The Road

  • Noobies
  • PipPip
  • 38 posts
  • Location: Leeds

Posted 17 February 2020 - 01:09 PM

I will close this one down and start with a new thread. Thanks for input so far. :highfive:



#28 cal844

cal844

    Crazy About Mini's

  • Members
  • PipPipPipPipPipPipPipPipPipPip
  • 9,486 posts
  • Location: Ballingry, Fife
  • Local Club: TFMOC

Posted 17 February 2020 - 04:38 PM

Why close it when the issue is unresolved?

#29 davidbond007

davidbond007

    On The Road

  • Noobies
  • PipPip
  • 38 posts
  • Location: Leeds

Posted 18 February 2020 - 04:35 PM

Found this which was useful learning :

Starting (cranking motor): Smaller brown wire feeds power to ignition switch (always); switch feeds through white/red to trigger the relay: relay feeds through brown/red to energize the solenoid, closing the switch to turn the starter motor. Note the relay recieves unfused power in a plain brown wire from the battery terminal of the solenoid. The relay witches this power into the brown/red, avoiding a heavier curent through the starter switch.

I checked the relay that has a brown red wire - when i took it off its mounting it is obvious what the issue is - the brown wire is loose and not connected.

 

So I will sort that and confirm if that cures it - fingers crossed. Also fully charging the battery as well.

 



#30 davidbond007

davidbond007

    On The Road

  • Noobies
  • PipPip
  • 38 posts
  • Location: Leeds

Posted 19 February 2020 - 06:23 PM   Best Answer

I soldered the brown wire to a new spade connector on the Starter Relay and the starter worked perfectly - SORTED !!!!! Now starts frst time every time.

I have learned a few things : (1) how to decipher Haynes wiring diagrams (2) Focus on the symptoms / problem not what might have caused them (steam cleaning was the red herring here)  (3) Work through potential causes systematically by tracing wires to components - in this case ignition switch to starter relay then to starter solenoid and starter motor.

 

Thanks all.






0 user(s) are reading this topic

0 members, 0 guests, 0 anonymous users