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Thermostat Housing Bolt Sheared Off


Best Answer Elwyn , 12 October 2020 - 08:57 AM

Update

Namrick recoil kit arrived

Drilled, tapped, screwed coil in, removed tab, done

5 minutes

Original bolt fits perfectly

Wonderful

Thank you, thank you, thank you

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#1 Elwyn

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Posted 05 October 2020 - 04:34 PM

Hello

 

1993 L reg Cooper SPI

 

Thermostat housing with the sandwich plate

 

3 bolts securing it all 

 

1 bolt has sheared off in the block

 

I tried to get it out using a left-handed thread bolt removal tool, but failed miserably

 

I've now mostly drilled the bolt out

 

I have lost a few drill bits in the process

 

I have a tap set

 

Any advice regarding tap size, the need for a different bolt or even a different approach completely?

 

Is it a stupid idea to consider epoxy / GB weld securing a stud into the hole instead of trying to a cut a new thread?
And holding it down onto the stud with a nut & washer, with the two others still as the bolts as they should be?

 

Thanks


Edited by Elwyn, 05 October 2020 - 04:36 PM.


#2 mab01uk

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Posted 05 October 2020 - 09:42 PM

A Heli-Coil kit is usually advised to do the job properly, see Cooperman's post in this thread link below:-

http://www.theminifo...t-housing-bolt/

 

Namrick Recoil Kits:-

https://www.namrick...._122.html#a4418


Edited by mab01uk, 05 October 2020 - 09:43 PM.


#3 Elwyn

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Posted 06 October 2020 - 08:17 AM

Thanks

Namrick recoil kit ordered

Aren't mini's fun?!



#4 Elwyn

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Posted 12 October 2020 - 08:57 AM   Best Answer

Update

Namrick recoil kit arrived

Drilled, tapped, screwed coil in, removed tab, done

5 minutes

Original bolt fits perfectly

Wonderful

Thank you, thank you, thank you






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