My Lightweight Turbo Project
#181
Posted 27 December 2011 - 01:07 PM
Will see if i can post them on here. If not i will pm you for your email addy.
Dave
#182
Posted 29 December 2011 - 08:34 PM
Cheers Ed, i love the box, can't even wait to get to use it!
I'm going to attach the floor with rivets and also something to bond and seal it too, thats how they fit them in the migs.
Cool! Tiger Seal is a good bonder... used it a couple of times....
#183
Posted 07 January 2012 - 07:33 PM

Also a couple of underside shots while i have the car on its side, you can see how much of a **** state the rear of the boot floor is in.


Cheers, George.
#184
Posted 07 January 2012 - 07:46 PM
#185
Posted 09 January 2012 - 09:24 PM
Also it looks a bit wonkey on the edge, as its sticking out about 40-50mm at the moment so needs to be cut down when its all finished.
I'm going to stitch weld it inside and out and spot it on the edge all around.



Cheers, George.
#186
Posted 09 January 2012 - 09:46 PM
#187
Posted 09 January 2012 - 09:50 PM
#188
Posted 19 January 2012 - 12:53 AM
#189
Posted 19 January 2012 - 12:39 PM
#190
Posted 28 January 2012 - 09:26 PM
The bad news is, while using the wire brush on the grinder, i found that a large section of the rear panel has had some damage repair (read: loads of filler). I guess caused by a bump from another car, so i've ordered a new rear panel, the one from the bottom of the window down, and the 10" rear section of the boot floor for repair.
#191
Posted 01 February 2012 - 09:02 PM


I have finished welding them now, but they need a bit of tidying up and primer to finish them off.
Here is what i found on the rear panel, this is why i decided to replace it.

New panels, also an intercooler (thanks jamestar)

And today i startded with the car looking like this.

And ended it almost freezing to death, looking like this.

That last picture makes it look a lot worse than it is.
Cheers, George.
#192
Posted 16 February 2012 - 07:08 PM
- C pillar seat belt braces
- lower rear seat belt bracket, (the one thats attached to the boot floor and rear seat/bulkhead)
- fuel tank brackets
- rear subframe rear mounts, (the ones on the boot floorand arches) Surprisingly heavy!
- washer bottle bracket from rear arch
- all jacking points, (boot floor, sills etc)
- probably some others i can't think of.
Also i got my rear panel on, a bit more welding and tidying up needed but its on at least.


I also chopped out the majority of the boot floor, and the bracket that has the bolts for the rear seat belts while i was at it, saved a bit more weight there.

And lastly this shows the rear arches tubbed, the C pillar seat belt mount removed and the seam stich welded.

I also decided my toeboard was too out of shape so ive ordered a new one which will be the next job.
Cheers, George
#193
Posted 06 April 2012 - 05:30 PM
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