Posted 30 November 2009 - 02:26 PM
Getting a good finish from an aerosol is tricky. There isn't a wide window between rough and runs, especially on vertical surfaces.
Try applying the coats a little heavier. You shouldn't really need to flat the paint between each coat - Flat the primer, then add 3 or 4 coats spaced approx 20 minutes apart. You need to find the sweet spot where the paint is applied heavy enough to self level to a smooth finish, but not so heavy that you get runs or sags.
Laying the door on the floor will make this a lot easier.
If the colour is metallic you don't need to be quite so fussy with the basecoat - It needs to be even, but you don;t need to get a great sjine from the gun. Don;t sand the metallic basecoat at all.
Then add the lacquer - 3 or 4 good coats.
If you err on the side of caution and end up with a rough finish of paint or lacquer (you don't need to lacquer a non-metallic colour) You can flat it back gently with a 1500/2000 paper (avoid Halfords sandpaper, it's really poor quality) and then hand buff this up to a shine using a rubbing compound (Farecla G3 or similar. Autoglym paint renovator works well but would be expensive over much of an area.
If you are painting in the cold (outside or a cold garage) you'll never get a good finish. The same goes for if the paint cans themselves are cold.
Warm the painting area up as much as practical (aim for 10-15degrees c) and warm the paint cans up in a bowl of hot water before use. This will thin the paint and greatly increase the a spraying pressure. Both will help the paint run out to a good finish.