Posted 26 November 2010 - 07:28 PM
Err, right. There is some very dubious advice being given here, please consider the warning at the top every technical page before posting advice. The pinch bolt must not be used to take the steering load.
There should be a machined area in line with the pinch bolt where the splines have been removed as in your column, however the symptoms you describe are exactly what happens when the column is worn. As you no doubt understand this is very dangerous. I can't quite see inside in the photo but the splines should be very sharply cut all the way up, if the splines in the area the pinion sits are soft edged, the column is scrap. The pinion only sits in a very narrow band of the splined section. It's out of focus, but I think I can see the edge of the wear ridge where the top of the pinion sits in the machined section and it seems to continue into the rest of the splines. There should not be a wear ridge, there is no reason for the pinion to wear the column if it's set up right.
Do you have a steering column drop bracket fitted? Badly fitted drop brackets cause this more or less every time, the wrong bolt being used as a pinch bolt is also a cause.. The pinch bolt only closes up the column a tiny amount, and the bolt through the slot in the pinion is nowhere near a good enough fit to keep the steering safe. The spline is what takes the load and keeps everything aligned.
If it actually is in bad condition, replace it. New columns are about £30.00, it's not worth the risk. This really is very dangerous and a car in the condition you describe is not roadworthy and must not be driven. I have seen far more badly worn columns than this, but it doesn't take long for them to go from this state to having no steering control at all. You would be amazed how common this problem is. It's been less than a week since one member experienced the terrible complete loss of control as a result.
If it's not actually badly worn though, you really need to find what is causing the problem. It could be loose U bolts, or the U bolts being tightened un-evenly. They should have about the same amount of thread visible above each nut on the same bolt , if they are pulled to one side or the other they can't clamp properly. Also, the Nylon packing strips that fit behind the U bolts around the rack are important for keeping the rack still and seem to mysteriously disappear frequently.