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Issues with George.


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#1 nev_payne

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Posted 18 January 2006 - 09:42 PM

Issue 1:

I have 10" Cobras on George and as a result my choice in the disc brake field is very limited...especially with an engine bay full of horns, fitting a servo would be rather a tight squeeze.

:lol:

So - I would like some hints and tips into getting my brakes working smoothly. I hear its a 2 man job...but just how 2-man is it?

Cheers peps.

2:

The spots have failed to come on today. Even more worrying is the high beams are also non- operational. The low beams, sides and all other lights are fine and are working without problems. First thing I can think of without checking is fuses. One thing I have noticed is the engine "slowing" as if struggling when the headlights are switched on...returning to a higher pitch when switched off - is the battery on the way out?

Cheers again.

3:

Clicking on the accelerator cable...this just confuses me. Engine is running fine..aside from the return spring being a little jammy, theres a very noticable "click" noise and feeling when the accel. pedal is pressed down about 1/2" at a moderate rate. Its almost as if the cable is jamming inside the sleeving...is that common?

Cheers again!

#2 nev_payne

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Posted 19 January 2006 - 11:13 AM

need help peeps! :sad:

#3 Grayedout

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Posted 19 January 2006 - 01:00 PM

So are you saying you already have disk brakes and need to improve their operation ???

#4 nev_payne

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Posted 19 January 2006 - 11:18 PM

no read more carefully: i have drum brakes all round and need to improve them.

UPDATE: Spots and high beams are still not working, regardless of replacing both the 25A fuse and the 15A fuse in the box...break lights and internal lights are however working now after failing this morning. *sigh of relief*.

Coud it be a corroded connection, or unearthed feed back to the battery?

#5 minimole

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Posted 19 January 2006 - 11:28 PM

well if you want to convert to disks then you are going to have to get new hubs. you can get these from any mini with disc brakes. there are three ways you can go with the brakes from there.

1) cooper s/ alloy 4 pots these are expensive but are the "proper" way to do it.

2) fiesta caliper conversion. requires some modification to the hub and custom hoses detials can be found on the projects page

3) modify an 8.4" disc setup. this involves getting the calipers modified which can be if not done properly and i can guarantee some one will say it is dangerous. also the discs need to be turned down to 7.9". This has been done by a few people with good results.

Some wheels just cant be used with disc brakes iirc mambas cant.

#6 ianbunyan

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Posted 20 January 2006 - 12:02 AM

RE: lights... wiggle all your wires, works for me! Oooh, and generous helpings of WD40 around all your spade connectors, etc. :lol:

#7 minislapper

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Posted 20 January 2006 - 08:49 AM

no read more carefully: i have drum brakes all round and need to improve them.

You don't actually mention drums anywhere in your original post. You just say brakes so Gray was a valid question trying to get more information with which to offer the best advice. :lol:

So, now that we know you've got drum brakes, what do you mean, improve them? If you have a 998 fitted then properly adjusted, well maintained drum brakes should be perfectly adequate for standard road use. If you don't want the 'hassle' of adjusting them properly and regularly then, yes, as mentioned above it will cost you plenty to convert to discs. Attempting it yourself depends how confident you are that you know what you're doing. If not, add garage labour costs onto the price too.

8.4's you can pick up complete 2nd hand sets from about £50 (make sure you get the rear spacered drums). Always a good idea to fit new discs and pads unless you know where they have come from personally. Add another £25-30 to the price for that. You will need new front brake hoses as drum and disc ones are different lengths. Another £20 or so. You will also need new rear cylinders as the bore is different for drums and discs. Another £20 ish. So it's not THAT cheap. New kit to convert to 7.5's you're looking at in excess of £300 easily. Even 2nd hand 7.5 set ups are still expensive AND they will probably need a refurb.

All depends on your budget and your know-how.

The engine will quite often 'slow' when you switch on something which will be a major drain on power. A small dip is normal, anything more than that and you are probably overloading your system too much. How are the spots fitted? Do they have a separate relay/fuse? How are they wired in? Separate switch or wired into the headlights?

Yes, the accelerator cablecan become frayed and rub on the sheath. Check first that the sheath inside the engine bay isn't catching on anything and that you can slide the cable in and out manually. They're only a couple of quid anyway so if it looks like it might be sticking inside the sheath just replace it. If it IS sticking, you really don't want it to stick permanently with the throttle in the down position do you?? :lol:

P.S. covering all your electrics with lots of WD40 will eventually have a detrimental effect. It should only be used in emergencies (ie damp starting etc). Clean all the fuse box and bullet connectors with sand paper then smear with grease or just plain old vaseline so keep the damp out.

#8 nev_payne

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Posted 20 January 2006 - 09:23 AM

I must have been asleep when I wrote it peps sorry :tongue:

I need to ask how to MAINTAIN the drum brakes I have...as getting discs are too costy. Basically a beginners guide to bleeding all 4 and aligning the brake shoes.

#9 minislapper

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Posted 20 January 2006 - 10:33 AM

Is there nobody who lives nearby who could show you how? It's far easier than trying to explain exactly in words. Once you know what you're doing, it's easy to do. :lol: Have they been adjusted recently, or has any work been done on them recently?

#10 nev_payne

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Posted 20 January 2006 - 12:48 PM

no not the brakes...the mini was in like I said in the project section for the engine support, but the brakes weren't touched. I do have a neighbour who went thru a series of minis - but his memory is diar at the best of times :lol:

OK - ill look into the tips i've been given an see what I I can assertain. Thanks for all your help people :grin:




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