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Mary Quant 1988 Mini Designer


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#1 Dunx

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Posted 17 July 2012 - 12:33 PM

.....and so here it is, one very sorry looking 1988 Mary Quant Designer.
just to start off, here are some poor quality pictures taken from ebay once purchased (for this i apologise!)

when picked up, Fyn only had back wheels and front subframe on which made it very hard to get on and off the trailer! engine arrived in many boxes and took a day to sort through and find what we have and havent got. as you can see from the pictures, a whole tub and a half of filler had been applied to the roof for some unknown reason which has taken the past two days to dig out and therefore is as far as we have gone so far.

he has a minicos bodykit which was put on a few years ago when changed from a white limited edition Mary Quant Designer. this is know for sure due to finding an article on him in an old mini magazine dated july 2005 (issue 109). the article was found after buying the mini and therefore didnt tell the seller! he is cadbury purple with pink, purple and blue glitter! he will be staying purple but not sure as yet of what shade...
the image below shows what he looked like after his make over but unfortunately he has had a FEW minor adjustments. i hope to restore him back to the magazine standard.

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I will be posting pictures and on going progress throughout the project so feel free to follow Fyn's progress back to working order.
Any helpful tips and advice will be gratefully received due to this being my first mini.

FYN arrives home!

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I will post up more pictures once the local forum will allow me to get the info off it!!!

#2 Dunx

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Posted 17 July 2012 - 07:11 PM

Since we got Fyn at the end of January we have managed to move him onto the patio next to the house.
He has now been completely stripped and the body kit and spoiler thrown away. I would have loved to kept the bodykit however when taking it off, we found that it was made from one to two inch thick fibreglass.... It just made the car too heavy. The whole car has been covered with a thick layer of filler and there's soo much bonding, we are still getting it off!!! I have square wheel arches!!!! It appears that someone down the line was a cowboy and hacked at the car and botched everything up....

So far, panels I have include: all four floor panels, boot floor panel, rear subframe mounts, front panel (where the indicators are) rear valance, group 5 arches (I decided on these instead of the bodykit) due to the square wheel arches, I now need wings and a panels on both sides and inner wings as they are weak. I have a hole in the bulkhead (any ideas how to repair?)

Little bits I have manger to find:- mary quant bonnet badge, mary quant valve caps, designer decals for rear end and both rear quarter panels. Paint has been decided and arrived!! (pictures of paint will be added at a later date when test panels have been done, it will be a purple color with a classic rover white roof. Not sure what color to do the arches and 13" deep dishes?? Any ideas???

Oh, and the most important part thing....

I picked up a complete 998 engine which has been bored out to a 1030 for only £80 with a seat of front scooby seats!
It has been sat for a while and the clutch is ceased but having spare engine parts from the engine that came with the mini, I hoping it will run nicely when rebuilt.
If anyone wants to help with the engine or the bodywork, they are more than welcome. Any help will be much appreciated.

Pictures will follow shortly showing the progress so far.

#3 Dunx

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Posted 17 July 2012 - 07:26 PM

Firstly things haven't gone according to plan. (doesn't anything?!). When trying to take the body kit away (it was harder than expected).

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Here you can see the amount of filler that was in the guttering (why? I dont have a clue)

The hardest thing do get off was the wheel arches. Before my daughter changed her mind (women's prerogative) I tried different methods of getting the body kit off with damaging it.

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I used some welding wire and some cut-off wood to make a garotte, but to my avail it worked to a fashion but it took so long to get a line......

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So with this in mind my daughter changed her mind yet again and decided that the body kit had to go. This then opened up allot of metallic woodworm.

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The rear wing was taken off this took over an hour to get off the roof. But after finding a rubber mallet it was easier than I thought!!.

The wheel arches are an understatement in their own right really, I don't understand the meaning of cutting a square for a round object to fit. It childs play really, but this is the outcome of things to come.

The rear arches are OK to a fashion a little welding is all that is needed here.

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The front wheel arches are the worst I have seen, this is because they don't match. :D

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The left wheel arch had over an inch of fibreglass and filler!!! and it was cut out by previous owner!! O_O

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The right hand side aint much cop either really.

The body kit was stuck together buy bonding and filler/fibreglass mix so it was interesting when finally got the stuff off. But however it did hide alot of issues (hopefully nothing major).
The side skirts was packed with newspaper and cardboard, and the front valance was packed with chipboard!!!!! yep you guessed it the front panel was completely rotten because of this cowboy effort

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So at the moment things have come to a halt due to laying a new patio (for mini to sit on) so not much has been done as of late. So here are some more embarrassing pictures of what we found.

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It was hard work but we are getting there. I have now put the car on a roll-over jig too so access is great no bending down and hurting me back.

just some more panels to purchase then the welding will start. ;D

#4 Dunx

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Posted 17 July 2012 - 07:34 PM

After I persuaded the missus, if I could use the gazebo; so here is my make shift pop-up garage :D :D

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So no further ado I started cutting out, floor was cut easy; however; is the sill (outer) ment to be double skinned???

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As you can see that the sill is rather rusty (most of the car is) but when I was cutting out I noticed that it had two layers on the outer side?? is this correct?? :unsure:


So after some fettling and banging with rubber mallet I got the rear panel in. I also drilled a couple of 4mm holes and used a couple of celco clamps to hold the panel in place.

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The rust behind the panel was cleaned up prior to welding to give a clean weld.

Ok one down 3 to go then boot. ;D ;D

#5 Dunx

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Posted 17 July 2012 - 07:36 PM

rain has stopped play :mmkay:
Also the regulator is faulty on the welder too (not looking good for the review of this welder at the moment) so a long wait from customer services.

Until next time.

(I will not be beaten; its only a piece of metal)

#6 Dunx

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Posted 17 July 2012 - 07:39 PM

Well just found out that the welder has a fault >:( so it has gone back. Just waiting to find out if I get a upgraded version or refund. Only time will tell. I am feeling that this project aint meant to be. >:(
Just cant wait to get it painted. Sooner the better, but can't get it painted until all the panel work is done, catch 22 in my book, story of my life.

#7 Dunx

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Posted 17 July 2012 - 07:42 PM

Bloody rain!!. Anyways had another shot at the welder unfortunately it failed. So I have bought a new one, arrives tomorrow :D

this is the unit:

http://www.ebay.co.u...#ht_3539wt_942

So cut out the new panel that was welded in to make it look nice and neat when welded (properly). Also loads more to be done, getting fed up with the weather at the moment keep going in and out like a ******* at a bachelors party!!.

So more cutting out of rust and measuring and fettling re-measure, cutting (thanks goes out to countryman65 for cutting out with his new toy). The possibilities are endless, I am recycling the (good scrap) for patch work. More to follow soon

#8 MR J

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Posted 17 July 2012 - 09:03 PM

My guess is you might need a couple of new wings for it ;D

Good luck with the rebuild.

#9 Dunx

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Posted 18 July 2012 - 09:35 AM

With the heavy rain that we have been having the gazebo had failed on me. So I went and purchased myself one of these.

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Sorry for the poor picture I have only just finished putting it up (21:30), The size of the shelter/garage is 12'x12'x8' (feet) more than enough space to get things done.

If anyone is interested in these shelters I got it from Trago 199.99!! bargin for a garage.

#10 Dunx

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Posted 18 July 2012 - 09:52 AM

Well during the raining season (most of the summer) I couldn't get any welding done so I was bored. So I though these Superlights could do with a refresh!!!.

Here is a step by step on how I did it........

Stage 1 cleaned all the wheels with Traffic Film Remover (wonder wheels to some of you!!) dried off and masked of the shiny part!! (or not so shiny in this case).

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This is the better looking of the four but they are all pitted and scoured.

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Starting to mask up all the wheels

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After fully masked off started sanding down with a very course grit P80 then worked up to p320. This is for the rose of the wheel not for the rim, I will explain that later.

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After finishing all of the wheels roses it was time to start with the rim, I started using P80 and working my way through the grades P80, P120, P180, P240, P320, P500 all dry sanding making sure all the swirl marks had gone.

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Once at this stage it was time to start with the Wet and Dry, Using P800 first and again going through the grades. P800, P1500, P2000, P3000 I could have gone further upto P8000 but the paper is sooo expensive!!! O_O

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It is wise to wear some form of rubber glove when doing this as the aluminium turns ya hand black and it a bugger to get off. Plus I like wearing Marigolds!!!!
Once got to P3000 and all dried off should be ready to polish.

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As you can see even with some elbow grease and good old fashioned sand paper the lustre was starting to come back.

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All ready for the polishing up of the rim all the wheels got done at the same stage to help me from getting confused :D

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All the rims got polished to the same standard that I wanted then the rim got masked up again ready for paint prep. I Red Scotched the roses again and the inner rim (behind the wheel) ready for painting and degreased the wheel with solvent panel wipe. Then took of the masking and redo masking (properly) for the true phase of painting. I used fine line tape for the lip, before the rose and then just plain old masking tape all around. For the cotton reel I used Craft paper (same as brown parcel paper) and masking tape.
I then degreased the wheels again and tack clothed them ready for etch primer.

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Etched primed, this was a light dusting really no need for a heavy coat here.

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Here I am using a wet on wet method of primer, this is the same high build primer with a ratio of 2:1 mix but with a 20% mix of thinners too so it looks like water nearly this was the 3/4 coat ready for the full coat.

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As you can see the primer looks wet, after 10 min of flash of time this will be ready to take the base coat! :shades:

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Apologies for the line in the picture my camera does that from time to time. Here you see the base coat Classic Rover White in 2pk form looks really nice I think.

So whilst the wheels are being baked I took the liberty to make some spray out cards to see what the colour scheme will look like for FYN.

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The wheels are now out of the booth and whilst they are still warm I took the masking tape off (VERY CAREFULLY) as the paint is still very soft.
So here are finished results

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The camera does not do the wheel any justice I am very pleased with the result. Not bad for about 2 weeks hard graft. I would like to add a Big Thanks to the guys at South Devon College (Automotive Section) for the use of their facilities. Thanks again guys. ;D

#11 Dunx

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Posted 18 July 2012 - 09:56 AM

Now I have a sheltech and a decent welder I thought it was time to weld in the floor panel.

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As you can see my welding aint to good but I got it done all the same. It has been nearly 20 years since I last done a big job like this!!!.

I dressed the weld and zinc primed and seam sealed it too :shades: :shades:

Here is the zinc primer, and seam sealer.

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#12 Dunx

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Posted 18 July 2012 - 10:02 AM

Sorry for the long delay rain stopped play and further complications. So no further ado here goes.

OK after cutting out the front passenger floor, there was some good metal still left in the car. So just cut out a square.

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Here you can see the rear panel in (but only tacked in).

Doing some dressing up and cleaning before fitting.

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There was some pin holes and allot of rust so I used the excess metal from the floor pan, that was cut to shape to fit.

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Also this act as a brace piece to strengthen the toe area of the bulk head area.

Floor pan tacked in ready to be welded in.

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Welded in now.

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Now to tackle the rot in the back!!

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Wish me luck O_O ;D

#13 Dunx

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Posted 18 July 2012 - 10:06 AM

All post was taken from my local club forum. Apologies if some of it doesn't make any sense. I will post some more up to date stuff soon. ;D

#14 Dunx

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Posted 19 July 2012 - 06:20 PM

OK had some good weather today and some old fashioned spare time too. So I made a start on cutting out the rot in the boot; Its all in the prep, it feels like I aint getting anywhere. However we are slowly

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#15 Dunx

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Posted 20 July 2012 - 07:17 PM

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My daughter doing the worst job of getting the waxoil of the chassis.

Edited by Dunx, 20 July 2012 - 07:18 PM.





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