Thought i'd share with y'all something i've been working on...
I just finished building a reprap 3d printer (which is a whole other story, see http://reprap.org/wiki/RepRap). Anyways, I wanted a way to install my iPhone in my Mini, but all of the holders I could find on the market were either incredibly ugly or incredibly expensive. So, I decided to make a bespoke mini one using rapid prototyping.


It basically replaces the ashtray in the centre of the upper dash rail - no bolts/screws, no drilling holes, no lame sucker cups or sticky pads...
It's made up of 4 components, the base piece that goes into the ashtray slot, a back plate holding all the connections, a spacer piece, and the iphone cradle itself. The cradle is designed to hold the phone when it is fitted in it's case. No need for an adjustable angle as it's bespoke for a Mini!


After printing, I shelled a cheapo cigarettle lighter adaptor to get the sweet sweet voltage regualtor from within:


I also decapiated an iphone cable with audio and power connections, and threaded it into the unit. I then soldered the power usb power cables directly to the circuit board. The audio output wires were soldered to a couple of RCA suface mount jacks, and the power input to spade connectors. These were then mounted on the back plate:


Done deal. I hooked it up to my Mini using shielded RCA cables, and a switched 12v output was wired to the spade conenctors, via a fuse of course. The negative cable was wired to the same point on the bodywork as the head unit to avoid ground loops.


Boom. After a few initial engine interference issues, it now works perfectly! I can play music, stream podcasts, use satnav, charge my phone, and almost make hands-free calls. Only slight issue is that apple doesnt allow call audio to be routed through the 30-pin connector at the bottom, you have to use the 3.5mm headphone jack at the top... The next job will be to integrate this, though it won't be quite as neat to have a cable running into the top.
In closing, 3d printing makes dreams come true. Now where am I going to put my coins...
Attached Files
Edited by beentheunseen, 27 July 2012 - 08:39 AM.