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Removing Steering Column Shear Bolts


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#1 GreenMini17

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Posted 30 June 2013 - 10:48 AM

Trying to fit a heavy duty steering column drop bracket that requires the old part to be removed. How does one remove the shear bolts that clamp the bracket & pedal box to the dash rail?

I cannot cut a slot in the head because the pedal box in the way therefore i cannot get a junior hacksaw in. I can get a spanner on the nuts behind but they are extremely tight (im actually assuming they are captive or welded hence why they wont undo).

Any suggestions? Im thinking i might just send it back and use the shitty normal bracket.

#2 Matt @ Surrey Hills Motor Group

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Posted 30 June 2013 - 10:50 AM

use mole grips or failing that, nice sharp chisel and knock it on the edge to turn it round...



#3 mercenary62

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Posted 30 June 2013 - 11:04 AM

nuts are captive you need to take your time and tap the left over bolt round using a very sharp cold chisel , i myself tack welded using a mig a bolt onto it and slackened/removed it that way



#4 Tamworthbay

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Posted 30 June 2013 - 11:19 AM

A lot of the time the heads are still there so you can use a spanner/ socket VERY carefully. Otherwise a dremel can be used to cut a slot in the head and then use an impact driver. If all that fails, the chisel method described above never fails but is awkward to do.

#5 Barman

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Posted 30 June 2013 - 11:20 AM

I simply undid mine as whoever put them in didn't bother to shear them off! :lol:



#6 JustSteve

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Posted 30 June 2013 - 11:21 AM

The nuts are not captive as such. well they are, but they're on a plate.  This means you only need to remove the head of the bolt, pull the plate out, THEN you can get somethign on the remaining threads in the plate- which is a lot easier. 


Just use a drill up there, that's what i did. It's not easy to keep the drill centre while working upside down, so have a hammer and chissel ready to the head off with just incase you go offcentre. 


Hope this helps.Steve.


Edited by JustSteve, 30 June 2013 - 11:22 AM.


#7 sonikk4

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Posted 30 June 2013 - 06:18 PM

High speed grinder with a carbide burr. Works every time. The chisel will work as well.



#8 GreenMini17

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Posted 02 July 2013 - 06:54 PM

Thanks guys, the cold chisel and lump hammer did the trick. What an absolute sod of a job though!! Wont be doing that again in any hurry.




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