Posted 07 April 2015 - 07:11 PM
Sounds like that might be the culprit then. The matrix is one of the lowest points in the cooling system, meaning it's where all the gunge & debris tends to collect & settle. This gunge can sometimes block & seal over any holes that appear in the matrix, effectively making leaks suddenly resolve themselves. I'll see if I can dig out the photo of one of mine, that had clearly been leaking away silently in there for months upon end. I didn't even realise it had been leaking, I just noticed one day that my demisters seemed to be doing more "misting" than actual de-misting. When I stripped the heater down, the matrix looked like it had been brought up from the bottom of the sea!
Stripping the heater down can be a bit fiddly, but really isn't too difficult. It's just a case of draining the cooling system, removing the inlet/outlet hoses & then the heater from the car (two screws hold it into the lower dash rail at the front & two nuts hold it onto it's mounting bracket at the rear). If you then disconnect the earth & feed wires, you can lift the whole unit out of the car. Then it's just a couple of screws to extract the matrix from the casing. If you need to get inside the casing to clean up /repaint etc, then you just need to remove the series of small screws around one side/edge of the casing, you can then remove the blower unit from inside, as it's only held in place by three screws. If you need to use the car whilst you've got the heater out and stripped down/in bits, then as a temporary measure you can always join the heater inlet/outlet hoses together with a small length of 15mm copper pipe, (i.e plumbing/central heating pipe) so that you can refill the cooling system, and use the car, obviously you won't have a heater or demisters though.