Posted 17 June 2016 - 12:31 PM
You are just wasting time and money if you put a new pin in old bushes and bearings. Would you put a new crankshaft in yur old bearing shells? Well, some cheapskates here probably would, and then wonder why they needed a complete new engine....
Certain suppliers are knowingly supplying pins that are not to the original specification. The originals, properly greased every 2000 miles as per original BMC servicing instructions, were often good for 100k miles or more. I actually went well beyond that on one car.
I know, from having machined an old one to make something else, that the correct part had extremely tough hardening at the needle roller end and good, deep hardening, over 1mm, throughout the rest of its length. If you can't get these now, it says a lot about the ignorance, corruption and greed which have recently come to dominate the supply chain.
Bearing suppliers make relatively inexpensive hardened and ground inner sleeves to enable needle rollers to run on soft shafts. I can't see why they would not work with bronze bushes too. So you could get the old pin ends machined to the correct diameter and get two of these pressed on. It would be much better than using a uselessly soft pin from the current suppliers. But if you do that, it is vital that the machined areas end in a nice radius to avoid introducing stress raisers which would cause fatigue failure of the modified pin. The machining also needs to be to the exact diameter stated by the manufacturer or the sleeve will either move and wear the shaft or be forcibly expanded and be too tight in the bearings.
These sleeves are widely used in industry, for new or repair work, and it says much about the (in)competence of our spares suppliers that they have been not introduced for this purpose, and for the front upper arms.
In any case you will need to be able to line ream the new bush, or procure an exchange arm. Get a good pin somehow, grease the thing well and often, and you may never need to replace it again.