I had a caddy that used water, couldn't find it anywhere, had a professional pressure test done and still nothing.
The only thing we found was the expansion bottle cap didn't click closed everytime so we tried a new one for what they cost, solved it!
Hi Pete, the expansion bottle cap looked like it had been abused at some point with pipe grips, so was the first thing I tried replacing as I was worried it was cracked! unfortunately this didn't make any difference.
there are loads of plastic takeoffs from some of the blocks. 2.4D similar to the 2.5TDi (sorry no idead about the 1.9D or TDi
failed one on the left (with a get me to the garage fix)
so i would suggest a no rad weld but a full inspection.
Its the 1.9TD ABL, and I know what you mean, there are loads of cooling system connections and takeoffs. Seems complicated for what is otherwise a very simple engine. I'm going to avoid the radweld type stuff for the time being despite the good review above and use the dye this weekend. at least it might give me an idea where to start looking. The joints on the NEW steel water pipe (metal to metal joints) don't look too clever but I'd expect to see the leak if it was from there.
Thanks for all the suggestions, I will let you know how I get on
