Having worked in NVH, I'm interested to see how this progresses.
ads7, what sort of noise meter have you bought? Is this a handheld meter, or can this be plugged into an analyser to record and play with the results? Recording and comparing noise readings is difficult unless you have access to an anechoic chamber. If you are recording the noise as you drive, then this is difficult from within the car, because of it's size and the reverberation of everything inside the car. You would also need to have all parameters exactly the same on every test, speed, engine revs, position of noise meter, what you wear!
Changing the engine mounts might make a difference due to different grades of materials etc, but it will generally be what the mount is bolted to (the subframe) that will determine the audible noise. In the case of the top engine steady, the noise is amplified by the fact that the steady is fixed to the bulkhead, which acts as a sounding board. The 'sound' from this mount is reduced by fitting OE bushes as these are softer and therefore damp the vibration seen at the bulkhead, less vibration of the sounding board = less noise. If you put poly bushes in this top mount, the vibration is damped less, and therefore transmits more vibration into the bulkhead sounding board = more noise.
Unless you have already done it, I think fitting sound deadening to the bulkhead would be the first thing to do to damp and change its natural frequency.
Thanks for your professional input that's absolutely invaluable.
Just using a cheap noise meter measuring decibels.
I was going to run the car in fourth gear at around 52mph where the resonance is at its worst (just wiring in a rev counter to give more accuracy) on the same stretch of road after each change/mod with weather as similar as possible given the British climate.
Imperfect, but some controls in place.
I've just ordered one piece mpi spec engine steady rubbers.
Would filling the bulkhead cross member with expanding foam help reduce noise to any degree?
I'm running solid top front subframe mounts which will revert to rubber.
Free flow tubular manifold is fitted and will have exhaust wrap applied.
I've already fitted closed cell 10mm foam to the majority of the bulkhead, expect I'll need to add extra soundproofing to compliment this.
So an imperfect experiment. Any more helpful suggestions much appreciated as I'd like to help people address the problem effectively within the constraints of a modest budget.
Thanks Adam
Edited by ads7, 16 November 2020 - 10:27 PM.