Bought a 92 SPi non-runner (head gasket failure) last year and have since been bringing it back to life/refurbishing it. The car starts fine and idles at around 1000 - 1100 rpm when cold. After around 10 mins, the engine starts to struggle and idle rough (500 - 600 rpm). During the rebuild, the following was replaced/ added: -
Rebuilt cylinder head
New plugs and leads
New rad
New thermostat and housing (82 degree)
New alternator (70 Amp ... possibly the issue)
New waterpump
New belt
Replaced all hoses with silicone
Replaced all vacuum hoses with silicone
Replaced coolant sensor, air inlet sensor, fuel trap etc
Tappets set as per Haynes
New oil and filter
New air filter
New coil
Hooked up to Rover MEMS and no faults found.
So i'm thinking the usual vacuum and sensor issues aren't the problem (although I didn't replace the o2 sensor). I'm wondering if the alternator is causing the engine revs to drop due to it's revolution resistance. I don't need a 70 amp alternator and only got it as it was on sale. Can I simply increase the idle speed using the Rover MEMS or do I need to look at the o2 sensor?
Any help appreciated. Thanks.