HI everybody, my Mini Mayfair 998 came to a grinding halt last Friday evening.
It ended up leading us to a new condenser and I've got it running since however not very well. It's had new points and new plugs along with the condenser and is currently running smooth at idle and revs freely on the drive in neutral. The problem comes when its being driven, there is a point in the rev range where the engine gives in and has a horrendous misfire so much that I physically cannot rev it higher. It doesn't matter whether I approach this point at full throttle or half and the point on the rev range decreases the higher gear I'm in so can't go above about 35mph currently.
- Compression is ~ 150psi on all cylinders
- Have used two separate ignition coils and sets of leads to no avail
- Can't see anything wrong with dizzy cap but a new one is on the way anyway
- Tested timing at idle and full advance with strobe light and is fine (vacuum advance working too)
- Bob weights in dizzy seem to be moving freely and fine
- Have cleaned and inspected dashpot, piston and needle and refilled with my usual 3 in 1
- Spark plugs are all black and sooty suggesting suggesting rich running, yet the jet (non waxstat) is in usual position and is at a happy medium when running at idle. Hard to tell if its running rich or just soot from the misfiring
- Fuel tank vent is clear
- Float bowl and needle valve working correctly
- Air filter clear
- No obvious vacuum leaks on carb.
- Valve clearances, points gap and plug gaps all set.
- Points open on all lobes of dizzy cam
- Have been through two condensers since the break down, first was crap but I still had this problem, the second one from a different manufacturer improved the running but this problem still remains.
Before it broke on Friday it was running very well and had been for many hundred of miles. I've running out of things to check. I have a different air filter and corresponding needle that I may fit to see if there is a change. I'm thinking that something may still be going wrong with the timing under load, or the carb is not getting enough fuel for some reason. A sticky dashpot piston is an option but having rebuilt it last year and checked today I can't see it. I would usually think of a vacuum leak in this scenario too but that would usually affect running at idle too. The problem doesn't come on gradually, it just hits a point where it gives up. Any help anyone has would be much appreciated, I'm struggling with this one big time. It drives and starts very well with plenty of power as long as I keep it under the rough 2-2.5k rpm where problems start.
Cheers
Edited by FDW, 24 March 2022 - 06:26 PM.