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Cooper Sport Le - Cooper Si 90Bhp & 5 Speed Box Restoration @ Classic & Sport


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#1 Classic & Sport

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Posted 26 September 2023 - 12:09 PM

Restoration of a customers very special mpi, A 98 mpi cooper sport le with a john cooper 90bhp conversion and 5 speed box from factory

 

unfortunately age, mileage and the usual tinworm have done their worst

 

as it looked

 

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usual stripdown and assessment commenced

 

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#2 Classic & Sport

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Posted 26 September 2023 - 12:15 PM

Customer has opted for full panel replacement in most cases with localised repairs if possible / worth doing

 

so first up boot floor came out

 

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New panel being prepped

 

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forgot to get photos of it going in but can be seen in place here in a later photo

 

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Next up is the main floor, full panel used including pre fitted sills, jacking points, heelboard etc

 

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new panel received a good coat of epoxy primer in the box sections and hard to paint when fitted places

 

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#3 Classic & Sport

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Posted 26 September 2023 - 12:21 PM

couple of localised repair to save the toeboard before main floor can be fitted

 

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fitted (Apologies for crap photo, another one I forgot to get at the time)

 

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Rear arches and associated closing panels etc next

 

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#4 Classic & Sport

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Posted 26 September 2023 - 12:27 PM

doorsteps and door post repairs, passenger side required a new hinge panel and localised repairs to inner / closing panel, drivers side has had a complete doorpost and closing panel

 

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Passenger side inner wing has also been replaced, drivers is wip 

 

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#5 Classic & Sport

Classic & Sport

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Posted 26 September 2023 - 12:34 PM

Rear quarters replaced

 

passenger side pre welding

 

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Rear panel and valance replacement, full height rear panel used due to normal rust on lower lip but also a nasty are of rot above rear window

 

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Couple of smaller repairs, bulkhead uprights both had rust behind them, thankfully bulkhead is solid and just needed to be cleaned up, treated and painted before fitment of new uprights

 

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Thats more or less up to date, im realising im not taking enough photos so will try and make future updates more comprehensive, I tend to get stuck in and forget to get pics as I go along, I charge per hour so try and work as fast as possible!






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