I'm working on a recently aquired 1980 Clubman Estate with a 998, it came to me as a running car but needs come attention and its clear the engine install was never properly done, bolts missing and messy wring etc.
It also came with quite a few new parts so I'm working through the mobs one at a time and just got to the exhaust and inlet manifolds this weekend. I removed the existing, sad and rusty downpipes and the beaten up inlet maifold and fitted a new gasket and Maniflow downpipes as well as a new inlet manifold, I had to cut the old downpipes with a death wheel to femove them and the old manifold wss so beaten up I just put them at the top ov the drive for the scrap man.
With everything installed (after at least half a dozen test fits!) I tried to refit the HIF38 (thats what I assume it is) carb but found it fouled the inlet manifold studs, I removed the studs to check the fitment and found it just fits with the float bowl basically touching the bulkhead. I have no idea whta the fitmant looked like before as everything was poorly fitted and leaking and I didnt pay it much attention.
I've now read lots of threads on this issue but nothing seems very conclusive, I don't want to try and chnage the angle of the engine as ghat seems like could cause me other issues thatnI ddon't need to get into for a basic 998. So I have a few queries that hopefully you folks can answer before I go made with the parts ordering !
- How do I get around the issue of the studs fouling the carb, change to bolts ? Shorter studs (thermostat housing ones look like they would fit)
- Is there an inlet manifold that gets around this issue ? the mini spares one doesnt mention this problem, mine doesnt have any casting numbers but does have '230817' printed on it (I can't find a direct refernec to that number but I belive it is a Fletcher or a copy of one
- Would I just be betterboff getting an HS4 Carb ?
All help gratefully recieved