Jump to content


Photo
- - - - -

Transfer Case Idler Gear


  • Please log in to reply
5 replies to this topic

#1 DeadSquare

DeadSquare

    Up Into Fourth

  • Members
  • PipPipPipPipPipPipPipPipPip
  • 3,101 posts
  • Location: Herefordshire
  • Local Club: Unipower GT Owners Club

Posted Yesterday, 04:11 PM

I was chatting with a chap on Easter Monday, trying to dissuade him from fitting Straight cut Drop Gears. 

 

At one point in the conversation, he was clearly of the opinion that the Idler Gear, shaft, is a press fit.

 

It would save a lot of machining, so just out of interest, this afternoon I set one up in a substantial Vice and squeezed, but no sign of movement.

 

Does anyone know if the shaft is integral or pressed in ?



#2 imack

imack

    Up Into Fourth

  • TMF+ Member
  • PipPipPipPipPipPipPipPipPip
  • 2,110 posts
  • Location: Orpington, Kent

Posted Yesterday, 04:48 PM

The straight cut roller bearing idler gear have a press fit "dead" shaft.

Attached Files


Edited by imack, Yesterday, 04:56 PM.


#3 Spider

Spider

    Moved Into The Garage

  • Admin
  • PipPipPipPipPipPipPipPipPipPipPip
  • 14,856 posts
  • Location: NSW
  • Local Club: South Australian Moke Club

Posted Yesterday, 06:52 PM

Yes, the shafts in the standard gear are pressed in, but good luck ever pressing one out !



#4 OzOAP

OzOAP

    Speeding Along Now

  • Traders
  • PipPipPipPipPip
  • 385 posts
  • Location: Surrey

Posted Yesterday, 07:00 PM

Could be the angle of the pic but look at the gear mesh.
The mesh between the idler and input gear is obviously determined by the gearbox casing, so that is the distance the gear manufacturer works with.
Now look at the primary/idler mesh.
I use different thickness sump gaskets, or even non at all, to set mesh the same between primary/idler and idler/input.

Edited by OzOAP, Yesterday, 07:01 PM.


#5 DeadSquare

DeadSquare

    Up Into Fourth

  • Members
  • PipPipPipPipPipPipPipPipPip
  • 3,101 posts
  • Location: Herefordshire
  • Local Club: Unipower GT Owners Club

Posted Yesterday, 07:22 PM

Could be the angle of the pic but look at the gear mesh.
The mesh between the idler and input gear is obviously determined by the gearbox casing, so that is the distance the gear manufacturer works with.
Now look at the primary/idler mesh.
I use different thickness sump gaskets, or even non at all, to set mesh the same between primary/idler and idler/input.

No, that's not the angle of the picture.

 

Self respect wouldn't have let that Primary Gear leave my machine shop.



#6 DeadSquare

DeadSquare

    Up Into Fourth

  • Members
  • PipPipPipPipPipPipPipPipPip
  • 3,101 posts
  • Location: Herefordshire
  • Local Club: Unipower GT Owners Club

Posted Yesterday, 07:25 PM

Yes, the shafts in the standard gear are pressed in, but good luck ever pressing one out !

Thank you Spider.






1 user(s) are reading this topic

0 members, 1 guests, 0 anonymous users