Jump to content


Photo
- - - - -

Starter Motor Refurbish


  • Please log in to reply
17 replies to this topic

#1 gaspen

gaspen

    One Carb Or Two?

  • TMF+ Member
  • PipPipPipPipPipPipPip
  • 964 posts
  • Location: Budapest

Posted 09 May 2025 - 01:34 PM

Hello

 

I have two M35J  starter motors which I would like to save. As you can see the insulation on the field coil  gone with the wind :)

 

My idea that I will using PTFE tape for insulation. Is it suitable for this purpose ?

 

 

Also the rear end of the shaft is worn. I have bush kits to replace but the shaft end will wobble in the new bush

 

Is it better to weld up the shaft and turn / grind to size ?  Or use a smaller bush ? I can find similar bushes with metric sizes

 

 

Attached File  20250508_103929.jpg   45.83K   0 downloadsAttached File  20250418_160118.jpg   39.71K   0 downloads



#2 68+86auto

68+86auto

    One Carb Or Two?

  • TMF+ Member
  • PipPipPipPipPipPipPip
  • 961 posts
  • Location: Brisbane, Australia
  • Local Club: Queensland Mini Car Club

Posted 09 May 2025 - 03:43 PM

Have a look at 3M/Scotch tape #27. Apparently that is suitable for field coils. I actually have "field coil tape" on it's way to me currently. I have no idea what it actually is but it must be correct since it's what it's called.

Turning down the shaft and fitting a different bush should be easier than trying to weld it up.

I repair everything that I can but I don't think I would bother with that one.

Edited by 68+86auto, 09 May 2025 - 03:44 PM.


#3 weef

weef

    Super Mini Mad

  • Members
  • PipPipPipPipPipPip
  • 502 posts
  • Location: D@G

Posted 09 May 2025 - 04:28 PM

Durite have a cotton field windind tape available in two widths, 13mm and 16mm , Re 0-527-00 and Re 0-528-00 respectively, but for the quanity you would need I would go to an electrical motor refurb shop and enquire if you could buy a length from them.

 

As regards the shaft I see no reason why it could not be machined down and a bespoke undersize bearing fitted, but you will need access to a lathe for this.



#4 ACDodd

ACDodd

    Up Into Fourth

  • Mini Docs
  • PipPipPipPipPipPipPipPipPip
  • 2,764 posts

Posted 09 May 2025 - 05:24 PM

Looking at the state of the parts, it likely more cost effective to buy a new starter.

However, if you need the original parts, buy the new starter anyway and use its contents to repair your unit. The cost of the internals are much cheaper than buying them separately.

Ac

#5 gaspen

gaspen

    One Carb Or Two?

  • TMF+ Member
  • PipPipPipPipPipPipPip
  • 964 posts
  • Location: Budapest

Posted 09 May 2025 - 05:34 PM

Looking at the state of the parts, it likely more cost effective to buy a new starter.

However, if you need the original parts, buy the new starter anyway and use its contents to repair your unit. The cost of the internals are much cheaper than buying them separately.

Ac

 

If I add local customs + VAT + shipping cost that won't be that cheap  :shy:



#6 68+86auto

68+86auto

    One Carb Or Two?

  • TMF+ Member
  • PipPipPipPipPipPipPip
  • 961 posts
  • Location: Brisbane, Australia
  • Local Club: Queensland Mini Car Club

Posted 10 May 2025 - 12:44 PM

There are starter motors off other vehicles that fit. That's if you don't need it to look original.

#7 gaspen

gaspen

    One Carb Or Two?

  • TMF+ Member
  • PipPipPipPipPipPipPip
  • 964 posts
  • Location: Budapest

Posted 16 May 2025 - 05:34 PM

Have a look at 3M/Scotch tape #27. Apparently that is suitable for field coils. I actually have "field coil tape" on it's way to me currently. I have no idea what it actually is but it must be correct since it's what it's called.

Turning down the shaft and fitting a different bush should be easier than trying to weld it up.

I repair everything that I can but I don't think I would bother with that one.

 

Thanks for the advice. Some patience needed but one coil is re-insulated with tape #27  :proud:

 

Attached File  20250516_192838.jpg   30.45K   2 downloads



#8 mbolt998

mbolt998

    Speeding Along Now

  • Members
  • PipPipPipPipPip
  • 391 posts
  • Location: East Anglia

Posted 17 May 2025 - 12:55 PM

Well done for taking this on. The first job I needed to do when recommissioning my car a few years ago was the starter. I took it all apart... and then just gave up and bought a new one :)



#9 gaspen

gaspen

    One Carb Or Two?

  • TMF+ Member
  • PipPipPipPipPipPipPip
  • 964 posts
  • Location: Budapest

Posted 13 June 2025 - 06:57 AM

Job done   :proud:

 

Attached File  20250609_155652.jpg   36.8K   2 downloadsAttached File  20250609_180524.jpg   54.72K   3 downloads



#10 Davidmt

Davidmt

    Mini Mad

  • TMF+ Member
  • PipPipPipPip
  • 218 posts
  • Location: York

Posted 13 June 2025 - 08:22 AM

I have one of those from my 1980 1275GT in a box - I replaced with a new one as the car is far from original anyway but was working fine when removed. 

 

I was planning on selling all parts I have replaced as a job lot in due course but if anyone needs a starter just shout!

 

Attached File  Starter Motor.jpg   40.28K   1 downloads


Edited by Davidmt, 13 June 2025 - 08:24 AM.


#11 68+86auto

68+86auto

    One Carb Or Two?

  • TMF+ Member
  • PipPipPipPipPipPipPip
  • 961 posts
  • Location: Brisbane, Australia
  • Local Club: Queensland Mini Car Club

Posted 13 June 2025 - 09:13 PM

Job done   :proud:
 
attachicon.gif 20250609_155652.jpgattachicon.gif 20250609_180524.jpg


I was just thinking of this the other day as I was rebuilding a starter.

What I'm still wondering is if that is how the field coils were originally taped? It seems odd to me and would've been difficult to do.

#12 Spider

Spider

    Moved Into The Garage

  • Admin
  • PipPipPipPipPipPipPipPipPipPipPip
  • 15,010 posts
  • Location: NSW
  • Local Club: South Australian Moke Club

Posted 13 June 2025 - 09:50 PM

 

Job done   :proud:
 
attachicon.gif 20250609_155652.jpgattachicon.gif 20250609_180524.jpg


I was just thinking of this the other day as I was rebuilding a starter.

What I'm still wondering is if that is how the field coils were originally taped? It seems odd to me and would've been difficult to do.

 

 

I think it was Empire Tape. I don't even know if it's available these days.



#13 68+86auto

68+86auto

    One Carb Or Two?

  • TMF+ Member
  • PipPipPipPipPipPipPip
  • 961 posts
  • Location: Brisbane, Australia
  • Local Club: Queensland Mini Car Club

Posted 13 June 2025 - 11:05 PM

Job done   :proud:
 
attachicon.gif 20250609_155652.jpgattachicon.gif 20250609_180524.jpg


I was just thinking of this the other day as I was rebuilding a starter.

What I'm still wondering is if that is how the field coils were originally taped? It seems odd to me and would've been difficult to do.

 
I think it was Empire Tape. I don't even know if it's available these days.

It's not the type of tape I was wondering about but how it has been taped. Here's an M35G
Attached File  IMG_20250614_090324_(900_x_1200_pixel).jpg   47.13K   1 downloads

Also, here's the field coil tape that I have.
Attached File  IMG_20250614_090444_(1600_x_1200_pixel).jpg   50.88K   2 downloads

#14 Spider

Spider

    Moved Into The Garage

  • Admin
  • PipPipPipPipPipPipPipPipPipPipPip
  • 15,010 posts
  • Location: NSW
  • Local Club: South Australian Moke Club

Posted 13 June 2025 - 11:31 PM

More than likely, the shaped wire was bought in pre-taped or it was taped by Lucas before winding the coils.



#15 gaspen

gaspen

    One Carb Or Two?

  • TMF+ Member
  • PipPipPipPipPipPipPip
  • 964 posts
  • Location: Budapest

Posted Yesterday, 05:51 AM

 

Job done   :proud:
 
attachicon.gif 20250609_155652.jpgattachicon.gif 20250609_180524.jpg


I was just thinking of this the other day as I was rebuilding a starter.

What I'm still wondering is if that is how the field coils were originally taped? It seems odd to me and would've been difficult to do.

 

 

I pulled apart the winding carefully. I cut ~1m length pieces from the tape and overlapped it with the next piece






1 user(s) are reading this topic

0 members, 1 guests, 0 anonymous users