
Primary Gear Mystery- Strange Front Bore Size

Best Answer Snowberry C , 25 August 2025 - 03:38 PM
Sorry chaps- I'm an idiot, schoolboy error.
I was looking at the end of the crankshaft poking through the transfer case and noticed a glint of bronze.. the bush from the front bore of the primary gear was still on the end of the crankshaft!
It must have picked up on the crankshaft and spun inside the gear, or someone had fitted a floating bush in the past.
It now measures the same as a standard gear and isn't a freak / mythical larger bore gear!
Thanks for your responses AC and nicklouse.
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#1
Posted 25 August 2025 - 12:02 PM
#2
Posted 25 August 2025 - 12:40 PM
Opps and some measurements
https://www.calverst...sh-replacement/
Edited by nicklouse, 25 August 2025 - 01:00 PM.
#3
Posted 25 August 2025 - 01:29 PM
Ac
#4
Posted 25 August 2025 - 02:07 PM
Opps and some measurements
Thank you nicklouse, but that just propagates the mystery though; the 2 front (crankshaft side) bore inside diameters he gives are large: 1.628" and small: 1.503". Mine is 1.746".
I can find no reference to anything like that size of front bore anywhere, except vaguely on the Minispares site. I'll give Calver's a call tomorrow & see if they can cast some light.
#5
Posted 25 August 2025 - 02:13 PM
Easy fix, a custom bush can easily be made to suit.
Ac
Thank you AC- I've watched your YouTube postings and I'm aware you really know your stuff.
If I fit a new primary gear (22G1053- 1275 pre-A+) the front bore will be too small for my crankshaft diameter, so the new gear will need boring out (and sleeving with a suitable bush?). Is that feasible? Is it something you can do? Anyone doing that would presumably need my crankshaft too, to get the bore / bush sized precisely?
#6
Posted 25 August 2025 - 03:38 PM Best Answer
Sorry chaps- I'm an idiot, schoolboy error.
I was looking at the end of the crankshaft poking through the transfer case and noticed a glint of bronze.. the bush from the front bore of the primary gear was still on the end of the crankshaft!
It must have picked up on the crankshaft and spun inside the gear, or someone had fitted a floating bush in the past.
It now measures the same as a standard gear and isn't a freak / mythical larger bore gear!
Thanks for your responses AC and nicklouse.
#7
Posted 26 August 2025 - 07:46 AM
Gears can be bored, bushes can be made to any size, the usual issue is the cost.
Ac
Edited by ACDodd, 26 August 2025 - 07:47 AM.
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