I thought the fuel pump was in the tank with an anti swirl pot to prevent it sucking air..... the pump charges the fuel line and their is a return line from the throttle body..... I wouldnt think air in the fuel lines was a good thing... if indeed thats what it is. Maybe time to strip your tank out and have a look inside... see if something has dropped off....eeeeek lol
Ah! It may come down to that. Never took a fuel tank off before, so this will be a fun learning experience.
by the way.... my girlfriend drove our Mini back from work one evening.... and reported a funny banging noies from the back of the car.... after I had asked whether she had stopped to investigate the second the said noise started.....( she replied NO and had driven best part of 10 miles like this).... I had a look around the boot area. as you say.... just the usual dirty boot area........ I had a drive up the road and sure enough heard a bang and a clatter from the back... stopped and couldnt find anything... drove off and noise appears.... turned out to be that 2 of the rear bumper studs had fractured and the bumper was held on with just the nearside stud. bumper flapping about ...... but their you go..
Here's an interesting development. Having just read this, I decided to go out and check everything. Bumpers fine, muffler's fine, rear fog light's fine. I opened up the fuel popper and there was gas sitting just on the lip of the neck, where the rubber seal goes. I've never had gas there before, so..
Something's in my tank, trying to get out.

Edit: Note also that I have NEVER had any gas issues with this lil' bugger, save for one other time when I had air in the gas line about 9 months ago. Since then, it's been running real good.
Edited by coyttl, 30 May 2008 - 03:00 PM.