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1963 Morris 850


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#541 timmy850

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Posted 06 June 2019 - 11:33 AM

Nice job adapting the globes to fit. I do like the look of the car with the lamps fitted  =]

Thanks Jared!

 

Those lamps look very good! A bit of a dumb question, but how do they attach to the grille? 

Cheers Vinay. They have two studs and a flat bar that goes on the back of the grille. 

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#542 giannoutsos

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Posted 06 June 2019 - 03:31 PM

Wow just red 20pages, what a lovely mini. Good work there, I totally agree on what you said about the dellorto good carbs.
Have fun
John

#543 timmy850

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Posted 09 June 2019 - 08:11 AM

Wow just red 20pages, what a lovely mini. Good work there, I totally agree on what you said about the dellorto good carbs.
Have fun
John

Thanks John. I'm a big convert to Dellortos and love everything about them!

 

I had a busy day in the garage today! The engine block got a good scrub, threads cleaned out and a coat of paint

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I did a quick mock up for couple of inspiration photos, hopefully it'll be together again soon, but I'm really happy with the look  :D  I'm yet to decide on the colour for the additional parts (timing cover, tappet covers, oil filter assembly etc) - but they will either be green/black/silver 

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I installed the crank and checked the end float. I bought original size thrust washers a few years ago and they turned out to be too loose. I got some +003 oversize thrust washers and now the end float is in spec. This block came back from the engine shop with no additional external parts fitted and it had been a couple of years since I stripped them so I wasn't quite sure which parts went where. Luckily I had a spare 998 block set aside so I was able to get an oil pressure relief assembly, oil feed banjo bolt, distributor drive and housing and a whole selection of nuts and bolts. 

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So next:

Replace the cam bearings (all the engine bearings that were initially available were cheap King bearings and now I've got ACL bearings to replace them all)

Install cam + oil pump

Install timing gears + modify to suit duplex chain

Build one good rocker assembly from the two I have + find a set of pushrods

Install welch plugs


Edited by timmy850, 09 June 2019 - 09:25 AM.


#544 timmy850

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Posted 12 June 2019 - 07:52 AM

I had a hand on Monday (public holiday over here) to change the cam bearings. The ones already in the block were OK, but I wanted to change them all to new ACL bearings for peace of mind as they are very cheap in the grand scheme of things. When they were done I gave the block another good clean out to make sure there was no debris anywhere

 

I put the crank in and put the pistons into the block. The piston to deck clearance is spot on, which is good. I had the pulley on the end of the crank here to make it easier to turn over

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Next up:

Install cam

Clean and paint front timing plate + tappet covers 

 

I am still deciding what to do with the tappet covers. I have 2 flat covers with no breather, which will suit the ultimate engine steady on the LHS of the engine bay. The extra top engine steady will probably be a good idea with the magic wand gearbox. If I find a tappet cover with a breather it won't fit with the extra engine steady, but I will have breathing ports on the clutch housing and rocker cover.. 



#545 Vinay-RS

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Posted 12 June 2019 - 08:29 AM

Would the extra engine steady make a major difference to the feel of the car when driving? Isn't it better to have the extra breathers to extra all the oil fumes from the engine?  



#546 timmy850

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Posted 12 June 2019 - 11:28 AM

Would the extra engine steady make a major difference to the feel of the car when driving? Isn't it better to have the extra breathers to extra all the oil fumes from the engine?

I’m still not sure.. The factory engines normally had 2 breathers, mine had tappet + rocker cover, later engines here had rocker + clutch housing. It’s something I can always change in the future if I have an issue I guess

I think the top engine steady will make a significant difference, especially seeing as the magic wand gearbox doesn’t provide any support like a remote shift does. Open to suggestions though!

#547 Vinay-RS

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Posted 12 June 2019 - 12:50 PM

 

Would the extra engine steady make a major difference to the feel of the car when driving? Isn't it better to have the extra breathers to extra all the oil fumes from the engine?

I’m still not sure.. The factory engines normally had 2 breathers, mine had tappet + rocker cover, later engines here had rocker + clutch housing. It’s something I can always change in the future if I have an issue I guess

I think the top engine steady will make a significant difference, especially seeing as the magic wand gearbox doesn’t provide any support like a remote shift does. Open to suggestions though!

 

What about fitting the lower two steadies? Would you need to modify something to use those? They're a bit more subtle and later Minis came with them as standard I think. 



#548 timmy850

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Posted 14 June 2019 - 04:40 AM

 

 

Would the extra engine steady make a major difference to the feel of the car when driving? Isn't it better to have the extra breathers to extra all the oil fumes from the engine?

I’m still not sure.. The factory engines normally had 2 breathers, mine had tappet + rocker cover, later engines here had rocker + clutch housing. It’s something I can always change in the future if I have an issue I guess

I think the top engine steady will make a significant difference, especially seeing as the magic wand gearbox doesn’t provide any support like a remote shift does. Open to suggestions though!
What about fitting the lower two steadies? Would you need to modify something to use those? They're a bit more subtle and later Minis came with them as standard I think.

I have got the two lower ones in the stash ready to be fitted :D I’m just debating to go overkill on the engine steadies or the breathers.

I got some lovely new ARP rod bolts today. Some things are worth spending money on, and rod bolts are one of them. A dead rod bolt will make a huge amount of expensive damage!

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Edited by timmy850, 15 June 2019 - 10:02 AM.


#549 timmy850

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Posted Yesterday, 12:11 AM

I've test fit the cam and new duplex timing gears and they all fit great. I'll need to paint the timing end plate before I can put the timing gears in for good. The oil pump needs to be bolted up, but has been test fitted and all OK.

One of the next jobs to finish was the rocker assembly as it's needed to torque the head down. I pulled apart two assemblies and one set had much better condition rocker arms.
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The old rocker shafts were pretty worn on both sets so I ordered in a new "heavy duty" shaft
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Putting them back together is very easy especially if you take photos, I'll need to get some better split pins for the end as I only had some thin ones in the garage.
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All looks good on the head. I think the next major item is put the head on and check the cam timing. I think the engine has well and truly passed the "lift it off the engine stand by yourself" stage of the build, so I'll need to dig out the engine crane soon too
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#550 Jared Mk3

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Posted Yesterday, 04:00 PM

Making some good progress  =]






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