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The Blue'un


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#1 Pauly

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Posted 05 April 2008 - 06:28 PM

Hi everyone, hope your comfy because this is a long'un.

This is my journal on my 1992 Mini city which was bought 4 years ago. We purchased the mini from a salvage yard who still has a lot of damaged (or in some cases undamaged) minis come in which sell for more the half of their real value.

We went to view the mini a few days before we bidded on the auction, from what we could see it had colided with another car and smashed the driver side corner in. The force of the smash had bent the shell, you could tell because the actual centre box section inside had crumpled and the door had bent outwards. But that was only the start.

When we got it home:

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[img]http://i187.photobucket.com/albums/x29/paulysmini/Project/102-0299_img.jpg[/img]

You can see how much the front panel had been pushed over.

[img]http://i187.photobucket.com/albums/x29/paulysmini/Project/102-0293_img.jpg[/img]

I then started to strip it down to a bare shell.

[img]http://i187.photobucket.com/albums/x29/paulysmini/Project/103-0306_img.jpg[/img]

At this point we could see that the floor under the pedals where the subframe mounts bolt to had been pushed a great amount. So much infact that when it came to unbolt the bottom steering column clamp it took a day to get out, because I couldn't get a spanner in. I also started to look at the damage in more detail.

[img]http://i187.photobucket.com/albums/x29/paulysmini/Project/103-0306_img.jpg[/img]
[img]http://i187.photobucket.com/albums/x29/paulysmini/Project/103-0318_img.jpg[/img]
[img]http://i187.photobucket.com/albums/x29/paulysmini/Project/103-0326_img.jpg[/img]
[img]http://i187.photobucket.com/albums/x29/paulysmini/Project/103-0332_img.jpg[/img]
[img]http://i187.photobucket.com/albums/x29/paulysmini/Project/103-0336_img.jpg[/img]

Strange??

[img]http://i187.photobucket.com/albums/x29/paulysmini/Project/103-0351_img.jpg[/img]

The shell was then pushed under the car port at the side so that the jig could be made.

[img]http://i187.photobucket.com/albums/x29/paulysmini/Project/103-0397_img.jpg[/img]

We the placed the shell onto the jig and bolted it down.

[img]http://i187.photobucket.com/albums/x29/paulysmini/Project/103-0400_img.jpg[/img]

It was then we realised the true extent of the damage. When we took some measurements we found out that the bulkhead had been pushed back 15MM!!!! from its normal position, which is quite alot.

But the porta-power soon took care of that. We started to straighten the shell out, when we started it actually went back rather well, and it took no time to get the shell straight again.

[img]http://i187.photobucket.com/albums/x29/paulysmini/Project/104-0406_img.jpg[/img]

Next was to fit a new, all genuine front end.

[img]http://i187.photobucket.com/albums/x29/paulysmini/Project/104-0414_img.jpg[/img]

After the front end was welded up we test fitted the bonnet and doors to check gaps and alignment.

[img]http://i187.photobucket.com/albums/x29/paulysmini/Project/104-0487_img_2.jpg[/img]

And at that point was when I purchased my mini 30 which came from the same salvage yard. Then this project was put on hold.

UNTIL TODAY!!!

Me and my dad decided that this was the right time now to start back on the project again. So while my dads doing the thirty I will be getting my project sprayed and back on the road by hopefully this time next year (he says :D).

Pic from today.

[img]http://i187.photobucket.com/albums/x29/paulysmini/Project/IMG_0554.jpg[/img]

Group Shot.

[img]http://i187.photobuc...ct/IMG_0552.jpg

To be continued........... tomorrow.

#2 GreaseMonkey

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Posted 05 April 2008 - 06:34 PM

Looks like it has good potential !

what kinds of plans do you have ?

eg. colour, arches, wheels

#3 Pauly

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Posted 05 April 2008 - 06:59 PM

Plans are respray in henley blue, W&P arches and 6x12 supalites thats all I can think of at the mo but will add/modify stuff as I go along :D.

#4 mk1leg

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Posted 05 April 2008 - 07:50 PM

Hi..that was sure a bad bash and yo seem to have ot it sorted......good luck with the rest of your restoration.................. :D

#5 Pauly

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Posted 05 April 2008 - 08:16 PM

Dont suppose a mod could move my thread over to "mini engined projects" please.

Thanks :D.

#6 Down&Out

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Posted 05 April 2008 - 09:20 PM

ahhaaa wp arches and 6" wide wheels.. you cant go wrong there :D

#7 Pauly

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Posted 06 April 2008 - 05:23 PM

Right, done a bit more today.

The shell itself is sound, but after a few years sitting around the garage the freshly ground metal had started to show surface rust. Not a problem, and today Ive mostly been grinding it back and applying kurust (great stuff) then priming it. Hopefully start rubbing down next weekend ready for paint :P.

Some pics from todays work.

Door step all cleaned up.

Posted Image

Patch that was welded in by dad, but gathered alot of surface rust over the 2 years, cleaned up nice again.

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Rear bumper lip not looking good.

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What happens when you apply kurust, it was white when applied.

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Primered up and back to how it should be.

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Working on sills.

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Sills coated in kurust.

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Hopefully tomorrow I will be adding the underseal to the sills. But will have to wait till dad comes back so we can flip it over to do the otherside.

#8 Shifty

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Posted 06 April 2008 - 05:27 PM

Hi, nice project and good luck.

I note the car hasn't gone very far in its life, Shrewsbury Reg.


Seamus

#9 matty135790

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Posted 06 April 2008 - 08:45 PM

Looks cool, wish i had all that space to work!!

Good choice on colour!!!

Mines Henly Blue :D

Posted Image

#10 Pauly

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Posted 07 April 2008 - 08:03 AM

Yeh....... been through nearly all the blues I could think of then suddenly thought Henley Blue and reslised it was the colour I had to go for for the look I want.

Paul.

#11 Pauly

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Posted 07 April 2008 - 07:00 PM

Didn't get much done today as I had to take my daily drive (SPI) into tuners to have a diagnostics test.

Spent a few hours on it though, undersealed the patches and just under the sill and corner sections on the rear valence. Also saw it in Henley Blue for the 1st time!!!!! (only just the seams though :)).

I like pics so........

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Colour!!!!!!!!

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To be continued......... tomorrow again :).

#12 B-shaw

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Posted 07 April 2008 - 08:18 PM

Looking good Paul!
I want you're workshop :)

#13 Elisha-The-Cooper

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Posted 07 April 2008 - 08:25 PM

passes you a medal!! this looks great and imagine the cash you save doing it all yourself! lucky swine!!!

xx

#14 Gilly2006

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Posted 07 April 2008 - 08:42 PM

awesome work dude!! you must have a lot of patience to have done all that!! fair play!

#15 Pauly

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Posted 08 April 2008 - 08:46 AM

Cant take all credit myself really, dad did most of the straightening and panel work with me helping him.




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