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Austin Mini Van Bare Metal Rebuild


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#76 SAL 821X

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Posted 22 May 2012 - 02:25 PM

no worries just found this one from panelbeaterpete that looks like it will do the job.

http://www.theminifo...showtopic=68079

linked for later.

#77 SAL 821X

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Posted 25 May 2012 - 08:09 AM

Ground the door skin off using the tutorial above last night was actually easier than I thought it would be. The lower door frame isn't in too bad shape I should be able to get away with just welding a new lip section.

I've ordered some sheet metal so should be able to make a start on the pesky heelboards next week.

Things to do next week.....

1. Learn to weld!!!! hahaha :lol:

2. Cut out pesky heelboards and fabricate new repair sections.

3. Strip drivers door

4. Possibly make a start on rubbing back the load bed for primer.

#78 JP Detailing

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Posted 25 May 2012 - 08:55 AM

A Mini van is my dream car so I've really enjoyed reading this thread. Can wait to see it finished :)

#79 SAL 821X

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Posted 25 May 2012 - 11:31 AM

Nor can I mate its been a long time coming... lol

#80 orangeboy

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Posted 26 May 2012 - 08:23 PM

nice to meet you today mate,it's great reading other peoples projects, gives you the bit of extra motivation you need :proud:

#81 SAL 821X

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Posted 27 May 2012 - 02:57 PM

Cheers dude and the same to you, the doors fit a treat :). Was good to have a look over another van project in person, hope you manage to get the roof sorted. If your ever over hinckley way your welcome to drop by.

#82 2Black

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Posted 28 May 2012 - 10:22 AM

Slowly but surely... :proud:

#83 SAL 821X

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Posted 30 May 2012 - 08:57 AM

So May came and went and I'm still nowhere near getting it painted and just keep finding more things to do or fix. :(

Couple of bits done last night.

Finished cleaning up the door frame ready for the new skin when I can afford them bejesus there not cheap.

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Need to repair the split doors in a couple of places but offered them up they seem to fit ok.

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Also have the option to go barn door.

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I wondered why the brake pipes wouldn't reach to the mounts on the radius arms the other day. Reason was I'd attached them to the wrong holes on the subframe.... donkey!

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I've got Friday to Weds off for this jubilee thing that's going on :D so aiming to get onto:

- Making a start on the heelboards

- Strip the drivers door skin off

- Cut out the areas I need to repair on the rear split doors

Edited by SAL 821X, 30 May 2012 - 09:01 AM.


#84 IwanDavies95

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Posted 30 May 2012 - 08:14 PM

looks good Matt, keep it up :proud:

Iwan

#85 SAL 821X

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Posted 31 May 2012 - 07:13 AM

Cheers dude :shades:

#86 Mad Max

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Posted 31 May 2012 - 08:32 AM

Good project you've got nice to see the progress. Keep the pictures coming especially the door reskinning, got to do mine at some point :(

#87 SAL 821X

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Posted 31 May 2012 - 10:12 AM

Cheers MadMax its very much a process of learning on the job as they say.

It went fairly easy getting the door skin off with the grinder. However I have the feeling that getting a new one on might not be so.

#88 SAL 821X

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Posted 07 June 2012 - 09:02 AM

Right made a start on trying to find out why the subframe wouldn't fit last night.... Peeled off 2-3 layers of metal to get the mounting point...then...found this!!!!!!!!! :ohno: O_O :o Last owner had some repairs done and they basically just welded a plate right over the top of the rust! this must be what they call in the trade as a BODGE job.

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The subframe mount seems to be solid so once I have some sheetmetal I'll make a section to close up the hole. In a way I'm quite glad that I've found this out now and not later once I start using the car.

Other jobs completed over the weekend.

- Stripped the drivers door skin, cut out any sections that needed repairing, painted the inside frame with under-seal.

- Under-sealed the passenger door inside frame

- Cut out the rust from the rear split doors ready for repairs to be made

- Put on new longer track rods

- And sheered off one of the bolts that attaches the pedal box to the dash rail. B*llocks will come back to that later

#89 2Black

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Posted 08 June 2012 - 07:39 AM

On the rust... OOPPSS!!
You just keep finding things don't you. It's the same here, although not as severe as the picture you've just shown.
Keep grinding away, literally...

#90 SAL 821X

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Posted 09 June 2012 - 03:17 PM

It sure seems like it at the moment :0) better out than in though.




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