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Make Your Own Repair Panels


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#16 olds_kool_lews

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Posted 12 July 2011 - 07:00 AM

ill post up how i made my sills later, including pics etc incase anyone hasnt read the thread on retrorides, or saw my thread "meet valerie" as there are pics in there about how i made the sills

#17 Deathrow

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Posted 12 July 2011 - 07:10 PM

That thread is awesome, really good read.

#18 minisi35

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Posted 13 July 2011 - 03:59 PM

couple of my 'homemade' bits
handbrake mount
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in place
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rear of inner sill repair using the metal from the rear pockets that i removed
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and finally above the rear subframe mounting, from this
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to this
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#19 CLM

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Posted 17 July 2011 - 07:06 PM

Hmm I am going to have to dig up the pictures of my van door rebuild... but I have been doing some of this hand made panels recently heh.

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Had to get some new sheet steel as what I was using was too thick the first go around. so this was actually the second attempt. The template there was drawn off a 60 mk1 with immaculate inner fenders, the copper tube in there was formed against the inside of the old a pillar to get the correct curve for this van. Using the paper template and the copper tube I shaped the 2x6 piece to the shape I wanted and worked the 22ga metal over the form. once it was shaped satisfactorily I had to bend the long bend and was confused at how to do that untill I came up with the idea to sandwich them in the 2x4's to make a rudimentary bender. The rest of the bends was done with standard vice grips or molegrips as they are called on that side of the pond :)

I will see if I can gather together the pictures I have of that van door and post them later.

Chris

#20 sonikk4

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Posted 18 July 2011 - 06:10 PM

I made my own door step as the pattern part ones are really naff
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This was formed by welding together three folded sections carefully to minimize distortion
welded in place waiting for the ends to be ground flush.

I also fabricated a complete lower repair section for the rear bulkhead
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I have also made numerous other repair panels as i needed them.




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