Its all about cross sectional area cutting through the air.
Not all, it's about the fan's mass too.
At 6000 it showed three more; al 6750 it showed 3.8 and by the time it got to 8000 the difference was 5.3bhp. Adding extra radiators or some means of keeping the engine cool whilst disposing of the fan means more performance.
Of course increasing the capacity of the cooling system increases the mass of coolant that has to be driven by the pump, increasing the load on the pump and so on the engine which would claim a couple of bhp back. Also adding loads of radiators and extra coolant adds to the mass of the vehicle reducing performance globally.
Some vehicles have viscous couplings that allow mechanical fans to "freewheel" at a set output. never seen one on a Mini though, and it'd cost more than a front facing radiator.
Viscous hubs need a large surface area as a heatsink in order to make them work, in the ones I've seen the hub is nearly the size of the entire fan in a Mini. They also have to be in the hot air flow coming off the radiator. It would be hard to make one fit a Mini. The alternative for a Mini was the old Dowty fan, which had articulated blades that feathered themselves off as the engine speed rose. I have one that used to be fitted to my car, they aren't brilliant.
All in all, the best solution for a Mini is to use the late plastic fan. There are a few plastic fans, and they aren't all as good as each other, but the later 16 blade ones are fine. They are very light, move air very well, cost only a couple of bhp to run and are pretty quiet. If you are that worried about it try to find a mainstream Cooper one, it has thinner blades and will free up a bit more power without causing headaches in other areas that need to be solved.
Edited by Dan, 10 July 2013 - 01:20 PM.