June 27, 2014
Anyways, I've got the new springs and shocks fitted on both sides at the front now. The passenger's shock retaining collar was, unbelievably, worse than the driver's one. It took one HELL of a beating before it started to move, and even then it didn't move freely. I had to continue to clout the wrench as hard as I could to get the collar to move about one turn, then it finally started to turn a bit easier. Perseverance paid off in the end though, bloody mangled thing...
20140623_180103 by svenicusminimus, on Flickr
Before I got that strut back in, I thought I'd have a quick look at the ABS sensors around the car, assuming that that was the problem with the ABS system. I resistance tested all the sensors on the car, and they all gave good readings apart from the front passenger's sensor, which ended up like this when I was trying to inspect the wiring on it.
20140623_142906 by svenicusminimus, on Flickr
The actual sensor gave a good resistance reading, it was just the wiring coming out of it that was corroded to buggery. I tried my best to solder some new bits of wire on and salvage the sensor, but it just fell apart when I tried to fit the strut back on to the car. I'm on the look out for a replacement sensor now, but this was my finished repair attempt before it fell apart.
20140623_154124 by svenicusminimus, on Flickr
Strut assembled with new shock and spring, fitted to the car. Gave this one a lick of paint too.
20140624_114728 by svenicusminimus, on Flickr
Back on the ground with new suspension all round! Woo!
20140624_161740 by svenicusminimus, on Flickr
It didn't turn out quite as low as I hoped (on the front at least), but I did only buy a 40/35 lowering kit (about the smallest drop you can get). This was mainly based on the knowledgeable folk of the E30Zone forum saying that any more of a drop than that will compromise the handling; I'd rather have a car that drives like a dream and looks a bit high, than a slammed car that doesn't drive as well. Who knows, it might settle a teeny bit lower anyway once I start driving it, but I imagine the main cause of not-much-dropness was because the original springs had sagged over the years. Here's a couple more pictures.
20140624_171922 by svenicusminimus, on Flickr
20140624_190519 by svenicusminimus, on Flickr
So now that all of the big bits are back together and I have an almost MOT worthy car, I can start looking at all the little things to touch up and make the car look neater. Naturally, the first thing I did was fit a pikey rear washer setup that sticks out like a sore thumb, to replace the broken original stuff. 
Here's the nozzle that pokes out of the rear window.
20140625_145032 by svenicusminimus, on Flickr
It's meant to mate up with this little cap that fits on to the end of the wiper arm. It should send the washer fluid through 90 degrees and out of two little nozzles on the side of the cap and on to the window. However, the little cap is broken inside so that the metal nozzle doesn't seal fully and so the washer fluid dribbles out of the big cracked area and doesn't go anywhere near the wiper blade. Excuse the grease, that was me trying my best to make a seal before I realised just how broken it was...
20140625_145114 by svenicusminimus, on Flickr
So, have some washer hose, cable tied to the wiper arm, with a bolt stuck in the end and three little holes drilled in to it to squirt water on the screen.
20140625_151030 by svenicusminimus, on Flickr
20140625_151112 by svenicusminimus, on Flickr
Looks awful, but it works brilliantly!
That reminded me, looking at the rear window there, I spent quite a while with a razor blade and a bottle of polish to make the front and rear screens look nice again. All of the welding and grinding had left a lot of stray spark metal flecks embedded in the glass, despite the fact that everything I'd been doing was underneath the car. After I did the rear screen, I thought that the back end was starting to look nice and tidy, so I thought I should do something to smarten up the black cappings on the bumper.
I got the bumper off, masked off the silver bits and sanded down any big scratches as best I could.
20140625_170902 by svenicusminimus, on Flickr
Coat of primer.
20140625_171244 by svenicusminimus, on Flickr
Then satin black, and back on the car.
20140626_181452 by svenicusminimus, on Flickr
Looks much better, now I'll have to do the front to match, soon.
I've also got more on the ABS problem to finish off this update. Up there ^ you read that I had found the bad sensor that was causing the ABS problem, but there was another hiccup to overcome. The previous owner had known about a problem with the ABS, which was causing funny things to happen with the brakes. So, to tide him over until he had time to fix the issue, he pulled out the two main ABS relays that sit on top of the pump in the engine bay. This meant that the ABS system was completely deactivated and there were no more dangerous problems occurring, but left the light permanently on on the dash. I bought it like this, naturally. ::)
Long story short, the previous owner thought he'd given me the ABS relays when I bought the car, but I actually had three completely unrelated ones in my possession. Luckily, he found the right ones in his garage and popped them in the post for me, so I could now power up the system and make sure it was just a sensor problem causing the light on the dash (a permanently on light indicates a more major fault - like a bad pump or ABS ECU, or missing relays...).
20140627_125527 by svenicusminimus, on Flickr
Thankfully, when the relays arrived (funny 'round pin' ones that are quite expensive on ebay, at least) I plugged them back in to the ABS pump and when I switched the engine on, the ABS light went out! Then when I started moving, it came back on again, indicating a sensor problem (yeah, there's one missing!).
SOOOOOO, fingers crossed, replacing this passenger's front sensor should fix the ABS issue, and then I'll finally have an MOT-worthy vehicle on my hands! Hopefully I can source one and get it fitted by this time next week, then I can book the car in for an MOT and pray to the car Gods that it passes.
Next update should hopefully contain joys of ABS fixingness, smartened up front bumper, and new rims, y0! Thanks for keeping up with my waffle if you've made it this far!