
Rocker Gear Tips - Can They Be Ground Down?
#1
Posted 23 April 2014 - 07:53 PM
I have two sets and was going to pick the best ones and grind them down with a fine grit disc so they are equal and smooth like I did with the end of my rush rods - would this be okay or will I be reducing the hardness of the tips?
My other option is to buy a set of 1.5 roller rockers, but as I'll be running a Kent 286 cam I've heard there won't be a benefit of using them apart from the reduction of side loading to the valve guides.
I wasn't planning on getting them replaced just yet as I'd much rather spend my money on a pre verto ultra lite flywheel / clutch setup as the last time the engine ran it was with a very heavy verto type.
Can I get away with the grinding the rocker tips, or is it essential that they are replaced?
Thanks in advance,
Ian
#2
Posted 23 April 2014 - 08:57 PM
#3
Posted 23 April 2014 - 08:59 PM
Why, if you just grind the face downWill ruin the valve opening ratio. let them be..
To be clear I'm not saying it will be fine I'm just curious as to how Dusky thinks this^
#4
Posted 23 April 2014 - 09:25 PM
Why, if you just grind the face downWill ruin the valve opening ratio. let them be..
To be clear I'm not saying it will be fine I'm just curious as to how Dusky thinks this^
The rocker ratio is a product of the height of the rocker arm and its length, by grinding down the face you will reduce the rocker ratio, albeit not by very much
Edited by Alex_B, 23 April 2014 - 09:25 PM.
#5
Posted 23 April 2014 - 09:32 PM
#6
Posted 23 April 2014 - 09:35 PM
#7
Posted 23 April 2014 - 09:40 PM
Yeah exactly, I can see what he's getting at but he'll only be taking off .5-1mm so it'll be fine as long as the rocker is strong enough once been ground down by a mm, I don't know enough about hardening to answer confidently
I am 99% sure the valve tips are not hardened and im not even sure the rocker arm is hardened, however if it is I would imagine it will just be surface hardened and taking up to a mm off would remove the hardening entirely
#8
Posted 24 April 2014 - 04:59 AM
Why, if you just grind the face downWill ruin the valve opening ratio. let them be..
To be clear I'm not saying it will be fine I'm just curious as to how Dusky thinks this^
The rocker ratio is a product of the height of the rocker arm and its length, by grinding down the face you will reduce the rocker ratio, albeit not by very much
Think about that again.....
Stone off the tips a bit but you may well go through the hardening
#9
Posted 24 April 2014 - 03:27 PM
Rockers are usually hardened on the surface, by heat treatment.
You can usually see the colour change at the surface as it could just be the tips
rather than the whole rocker.
The original forged ones I think had some gas carburising process done to get to the same effect.
Typical hardness depth is about 60 thou from memory on the powder rockers the core material remaining softer to improve toughness, fracturing etc.Removing this layer could you back to the original material hardness (and so it'll wear faster).
All of the gears have a similar treatment on them .
#10
Posted 24 April 2014 - 04:02 PM
Why, if you just grind the face downWill ruin the valve opening ratio. let them be..
To be clear I'm not saying it will be fine I'm just curious as to how Dusky thinks this^
The rocker ratio is a product of the height of the rocker arm and its length, by grinding down the face you will reduce the rocker ratio, albeit not by very much
Think about that again.....
Stone off the tips a bit but you may well go through the hardening
Am I wrong on the rocker arm?
I was under the impression that the arm itself is where the rocker ratio comes from, and by modifying the rocker arm tip you will affect the ratio ( I am aware it wont have much of an affect)
#11
Posted 24 April 2014 - 06:16 PM
By the sounds of it it's not worth messing with the rocker tips so I think I will be going for some roller tip ones. I was looking into into buying the rocker spacer kit and thicker rocker shaft anyway.
I was just concerned whether they would reduce power as I'm going to use a Kent 286 cam.
Does anyone have any recommendations of manufacturer?
#12
Posted 24 April 2014 - 07:25 PM
The ratio is determined by the distances between the pushrod, rocker shaft, and valves. You are not going to significantly alter the arm ratio by regrinding the valve contact tip on the arm.
The process was somewhat common years ago. It was typically referred to (at least over here) as resurfacing or reprofiling. I cannot comment about the later sintered arms but the forged arms were heat treated and there you had to worry about removing the heat treated contact surface by grinding off "too much". The stamped steel arms had separate contact tips and I assume those were also heat treated... though the arm was not.
More info on DIY resurfacing is in the link below should you decide to recondition your rocker arms and perhaps keep them as spares.
http://www.zcar.com/...ocker-arms.html
As always there will be lots of stuff on YouTube if you search for "rocker arm resurfacing"
#13
Posted 24 April 2014 - 07:28 PM
Cheers for the feed back guys.
By the sounds of it it's not worth messing with the rocker tips so I think I will be going for some roller tip ones. I was looking into into buying the rocker spacer kit and thicker rocker shaft anyway.
I was just concerned whether they would reduce power as I'm going to use a Kent 286 cam.
Does anyone have any recommendations of manufacturer?
Get 1.3 rollers, otherwise you 'll lose alot down the rev range.. 1.5 only gains at high revs..
#14
Posted 24 April 2014 - 11:45 PM
Why, if you just grind the face downWill ruin the valve opening ratio. let them be..
To be clear I'm not saying it will be fine I'm just curious as to how Dusky thinks this^
The rocker ratio is a product of the height of the rocker arm and its length, by grinding down the face you will reduce the rocker ratio, albeit not by very much
Think about that again.....
Stone off the tips a bit but you may well go through the hardening
Am I wrong on the rocker arm?
I was under the impression that the arm itself is where the rocker ratio comes from, and by modifying the rocker arm tip you will affect the ratio ( I am aware it wont have much of an affect)
I think it's been addressed above, but the ratio comes from distance to fulcrum/distance to fulcrum so if you resurface then these effectively remain unaffected -
#15
Posted 25 April 2014 - 05:11 AM
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