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3.0 V6 In A 205 Gti - Small Cars Need Big Things


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#16 Kam

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Posted 12 December 2017 - 11:01 PM

I think I got a cheap mount (well was from ebay) the drivers side top mount caved in when the engine was lowered hence the wonky angle, there are a couple of buffers that sit either side of it so thought it might be just because they wasn't there

 

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So put the buffers back on the right hand mount but still the same - the top part of the bush caves in right down to the bottom where the notches are (for when removing them) 

 

So looks like you get what you pay for, ordered some uprated ones, will bin this once they arrive. I don't mind the extra vibrations through the shell, used to it with the mini as it is running uprated mounts which have a shure rating of something like 75 (originals are around 60), they are harsh but the engine don't move for nothing and with 5mm clearance everywhere you need it steady so I'm guessing with the tight clearances with this swap it'll be the same 

 

In the meantime my rubber mallet snapped default_sad.png

 

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Had it for years, quite sad but as you know things happen for a reason...

 

Then cue Kam madness

 

Took off around 30mm, roughly the same the bush mount was caving in...

 

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Fits nice default_biggrin.png

 

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Engine sits more level now but will wait till new mounts are here, this will do in the meantime to check subframe clearance

 

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Clearance seems fine underneath to steering rack and manifold

 

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So looks like I will use this subframe a template and start cutting up my one then reinforce it

 

All good default_smile.png​​​​​​​

 



#17 Baldspeed Racing

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Posted 13 December 2017 - 10:08 AM

hahaha on the mallet coming an engine mount.....nice little touch or recycling. coming along well though fair play



#18 Kam

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Posted 14 December 2017 - 10:51 PM

hahaha on the mallet coming an engine mount.....nice little touch or recycling. coming along well though fair play

 

 

I did feel partially guilty, the other part didn't feel that guilty obviously  :lol:



#19 Kam

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Posted 14 December 2017 - 10:53 PM

Didn't have much time today so not much done, pulled off purchased subframe and got ready to cut mine up
 
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Could do with a little clean
 
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Started on making the cuts
 
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Do feel a bit lucky having a template subframe to work off, sod doing trial and error with this on a jack on my back!  :cry:
 
In the meantime I got the upgraded mounts come through, also picked up a 406 rear mount which I'll make a bracket for on my subframe, don't really want to take the bracket off the purchased subframe and weld to mine so will start over instead
 
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All good so far :D

 



#20 Ben_O

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Posted 17 December 2017 - 09:21 AM

mental  :gimme:



#21 Kam

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Posted 20 December 2017 - 02:43 AM

mental  :gimme:

 

You'd have to be mate, you'd have to be  :lol:



#22 Kam

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Posted 20 December 2017 - 02:49 AM

Still chomping more off the subframe
 
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Put the subframe on the old one as a guide to make my rear lower mount holder, with all the bits falling off the subframe I figured why not make it out of what came off? Same material, same thickness 
 
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But decided to pick up a sheet of some 5mm stainless instead, thicker than whats on there already
 
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I've taken out the spacer under the mount, I want these mounts in and don't mind the extra vibes through the office chair, got it with the mini so no biggie. Enough thread showing now
 
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The bottom end will be hanging low but again I've got this already so not concerned, just need to get rid of these lowered springs...
 
Engine sits much better now, tight but getting there. Still want to angle the front down a little more
 
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Need to shave a little more off the subframe to get the tilt angle I want, rear diff is close to the steering gaitor but should be fine. I'll worry about the Kambelt cover to brake res later  :whistling:
 
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With the engine lowered a bit and the tilt allowing the V to be well as V as possible I'll need to shave a little off the top of the wishbone mount, not the section of the bolt but the gubbins above it, driveshaft cup will slide in nicely then, only a few mm needed away
 
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Front slam panel obviously needs cutting but trying to limit how much is taken off
 
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Slowly slowy does it :P

 



#23 The Matt

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Posted 22 December 2017 - 11:39 AM

Bangin!

Coming to Germany next year then mate? :ph34r:



#24 Kam

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Posted 22 December 2017 - 08:40 PM

Bangin!

Coming to Germany next year then mate? :ph34r:

 

I knew you would ask  >_<

 

Wasn't planning to, was supposed to be a slow build (you know one of those in the background of life!) thats what I told the wife  :whistling:

 

Yeah go on then  :ph34r:



#25 GreaseMonkey

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Posted 23 December 2017 - 06:03 PM

When is Germini happening?

#26 Kam

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Posted 23 December 2017 - 09:30 PM

When is Germini happening?

 

Its not an official run, just whenever Matt and co' can get people together

 

Takes quite a bit of work to put the official one together, kudos to them though. So this'll be more low key etc whenever they decide



#27 GreaseMonkey

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Posted 25 December 2017 - 07:45 PM

Fair dos! If you're gonna have the Pug on the road it means I should have my mini on the road too....race ya  :ph34r:



#28 jamesmpi

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Posted 29 December 2017 - 09:02 PM

Love this build! Good work

#29 Kam

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Posted 22 April 2018 - 11:49 PM

Bit of a change here, I've been spending a couple of hours here and there and slowly made the subframe up, all fits and clears and next to nothing needs to be cut from the front slam panel (my aim)

 
However it turns out we are having a second child so plans are on hold now :-|
 
I've taken the V6 out and put the 1.9 back in, won't get much time (if any) but will aim to get this 1.9 working and on the road, it will see tarmac sooner this way
 
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V6 is packed up and stored away, will come back to it another time when funds/time allow
 
​​​​​​​ :shifty:

 



#30 Richie83

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Posted 23 April 2018 - 05:51 AM

This is looking great! Loving the mallet recycling too.




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