Jump to content


Photo

How To Achieve Complete Rust Removal


  • Please log in to reply
17 replies to this topic

#1 DaveRob

DaveRob

    One Carb Or Two?

  • Members
  • PipPipPipPipPipPipPip
  • 703 posts

Posted 04 May 2008 - 08:24 AM

Has anyone seen this clip......

http://www.youtube.c...feature=related

This is great for treating all those suspesion arms, hubs etc

if you google electrolytic rust removal and read up...... I tried it...... fantastic results

Think about all the posibilities on a MINI..... their is even a guy did a complete trailer frame.... if you tank is big enough you can do anything, apparently.............

As always DO YOUR OWN RESEARCH......... and most inportant conect the charger the right way round or you just make more rust...........

Mods.... I didnt know where to put this... feel free to relocate .......

DaveRob :w00t:

#2 Southy

Southy

    Camshaft & Stage Two Head

  • Members
  • PipPipPipPipPipPipPipPip
  • 1,579 posts
  • Local Club: Oldham and Distrcit Mini Club

Posted 04 May 2008 - 11:34 PM

Nice find there DaveRob, might have to try this on a few on my items which need to be free of rust for my rebuild, might be worth doing all the nuts and bolts and things like that.

Whats the black coating left behind like does anyone know?Is it like a powder which will wash off?

#3 edi57

edi57

    One Carb Or Two?

  • Members
  • PipPipPipPipPipPipPip
  • 821 posts

Posted 05 May 2008 - 07:43 AM

I'm guessing that the black stuff left behind is neutralised rust, just like as with rust eater products.

I think the idea is just to leave it there and paint over it.

I could be wrong though...other opinions appreciated!

#4 DaveRob

DaveRob

    One Carb Or Two?

  • Members
  • PipPipPipPipPipPipPip
  • 703 posts

Posted 05 May 2008 - 08:18 AM

The material left behind follows this quotation from someone far more qualified than me

"The ferric iron atoms in the rust begin to reduce to ferrous oxide, which initially results in a mixture of ferric and ferrous oxides. This combination is called magnetite and is often written as Fe3O4. Eventually, all the ferric oxide becomes ferrous iron. Under less powerful reducing conditions the product would be ferrous carbonate or ferrous hydroxide. However, under the extreme conditions of reduction powered by a 12 V battery charger, they found that ferrous iron can be reduced all the way to iron metal. So, based on this work, when we see the rust slowly turning black, we are seeing the formation of Fe3O4 which is black and eventually iron metal, which is also black. Finely divided iron is black, not shiny like a solid chunk of iron."

I interprete this as back to something approaching its original material..... its a really easy thing to set up..... I thried it with a plastic beaker, the rusty alternator bracket off my mini and 2 strips of steel I had around ( for the anode).....

Rob

#5 sway

sway

    Mini Mad

  • Noobies
  • PipPipPipPip
  • 125 posts
  • Local Club: Not Yet!

Posted 05 May 2008 - 09:15 AM

I've read about this before but never seen it demonstrated quite so well. Good find sir!

What did you use for the "washing Soda" shen you tested it? The sound on the clip is quite low and I have bad hearing! Also I don't speak American!! LOL :withstupid:

#6 Retro_10s

Retro_10s

    Moderator

  • Members
  • PipPipPipPipPipPipPipPipPipPipPip
  • 10,129 posts
  • Location: Bromsgrove

Posted 05 May 2008 - 02:20 PM

Baking soda.

#7 beejay

beejay

    Mini Mad

  • Noobies
  • PipPipPipPip
  • 114 posts

Posted 06 May 2008 - 12:15 PM

More info on this thread
As they mention on there, steer clear of using stainless!

Been meaning to try this for the radius arms and hubs, when I get to that point!

#8 Danny-T

Danny-T

    Mini Mad

  • TMF+ Member
  • PipPipPipPip
  • 111 posts

Posted 10 May 2008 - 12:40 AM

That's quality... anyone got a swiming pool I can park in for a few days? :thumbsup:

Would love to see some before/afters of anyone on here that's tried it?

#9 mr_apples

mr_apples

    Mini Mad

  • Members
  • PipPipPipPip
  • 164 posts
  • Local Club: none

Posted 12 May 2008 - 01:52 PM

i'll add some pictures soon, i have a front hub in my tank right now :wub:

#10 Tomf

Tomf

    Baby Tom

  • Traders
  • PipPipPipPipPipPipPipPipPipPip
  • 6,440 posts

Posted 12 May 2008 - 01:58 PM

So after you have done do you remove the leftover stuff and paint or do you paint straight over this?

#11 mr_apples

mr_apples

    Mini Mad

  • Members
  • PipPipPipPip
  • 164 posts
  • Local Club: none

Posted 13 May 2008 - 09:45 AM

some pics

before

Posted Image
Posted Image

after (and a light wire brush/wd40 to remove the black stuff)


Posted Image
Posted Image

i need a better setup, at the mo i only have one anode at one end so the object needs to be rotated during the process, i am going to add some more steel plate
around the perimeter of the tank for better/faster results

i always clean it and then (depending on the part) etch/spray it.

Edited by mr_apples, 13 May 2008 - 09:50 AM.


#12 Danny-T

Danny-T

    Mini Mad

  • TMF+ Member
  • PipPipPipPip
  • 111 posts

Posted 13 May 2008 - 10:18 AM

Mr Apples that looks great, could you possibly put some pics of your setup on here too?

very cool!

#13 edi57

edi57

    One Carb Or Two?

  • Members
  • PipPipPipPipPipPipPip
  • 821 posts

Posted 13 May 2008 - 07:52 PM

So the more anodes placed round the tank the better I suppose?

Wired in series?

How long did you leave your hubs in the tank to achieve the results shown?

#14 mike.

mike.

    Crazy About Mini's

  • Members
  • PipPipPipPipPipPipPipPipPipPip
  • 6,176 posts

Posted 13 May 2008 - 09:04 PM

That looks great!!

#15 woody17

woody17

    Speeding Along Now

  • Members
  • PipPipPipPipPip
  • 432 posts
  • Local Club: three valleys mini club

Posted 13 May 2008 - 10:41 PM

seems a faf to set up. but if i could leave it set up permanantly....




0 user(s) are reading this topic

0 members, 0 guests, 0 anonymous users