
Verto Clutch Removal
#31
Posted 10 October 2019 - 09:38 AM
#32
Posted 10 October 2019 - 11:13 AM
Mine recently took a couple of weeks to get off ... I completely destroyed the puller, including pushing the centre out of the puller's metal spacer that locates into the end of the flywheel, it left a metal Polo around the centre threaded section! In the end I felt it was the use of plenty of heat on the collar section of the flywheel that enabled it to let go, I just kept adding more and more pressure each day with my jack handle over the socket wrench. And when it went it went with a bang!
When you fit the new flywheel (or refitting the old one) use a little valve lapping paste on the crank taper and rotate the flywheel a few times to help take of any imperfections, obviously clean it up before finally fitting the flywheel properly.
#33
Posted 12 October 2019 - 03:08 AM
Kept trying with the puller but the bolts just keep twisting as I apply more force. Ordered a different puller today. I'll have to wait until it arrives to try again, but fingers crossed it will work.
#34
Posted 12 October 2019 - 06:41 AM
#35
Posted 13 October 2019 - 05:57 PM
I managed this by using the puller tool as tight as it will go, then the using a suitable drift ( a length of thick walled pipe or similar), place the drift thro the starter motor hole against the inside of the flywheel give the drift a substantial hit with at least a 2 LB hammer,It will fly off so put something soft to catch it.
#36
Posted 24 October 2019 - 01:34 AM
Received the new flywheel puller in the mail today and went back at it. More of the same, it's as tight as it'll go. The middle bolt on the puller is starting to strip but I've just kept tightening it. Tried lots of heat but it won't give. Is cutting my only other option? Where is the best position to cut without damaging the crank?
#37
Posted 24 October 2019 - 07:14 AM
sounds more like tool abuse.
did you lube the main drive thread?
tighten and leave. tighten and leave. it can take many repetitions it can take hours,days or even weeks.
they either come off quite quickly or they take time. never needed to add heat but a shock to the drive bolt end can help.
#38
Posted 24 October 2019 - 09:47 AM
I've tried pounding the end of the bolt with a hammer and have left the puller on with tension for now.
#39
Posted 27 October 2019 - 06:59 PM
It's not pretty, but it's finally off. A grinder took care of it swiftly! Thanks all for the help.
#40
Posted 02 December 2019 - 11:24 AM
When putting it all back together, is it necessary to use a new flywheel bolt (the 32mm AF one). Haynes says yes but the question is why? It's not a stretch bolt is it?
#41
Posted 02 December 2019 - 11:36 AM
the lock tab is welded to the bolt.
but a good threadlock works as well.
#42
Posted 02 December 2019 - 05:00 PM
#43
Posted 03 December 2019 - 12:30 PM
Gotcha. Just had another look and it all makes sense.
#44
Posted 16 December 2019 - 06:32 PM
Now I've got my new gearbox and clutch I have question relating to the flywheel. As far as I understand, the pressure plate and flywheel are a balanced pair but I see nothing in the way of markers to say how they align with each other: as in rotation-wise in order to maintain the balance.
#45
Posted 16 December 2019 - 07:58 PM
Hope this helps
Cal
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