I asked for some advice on how to fit my fibreglass front last weekend and all I got was "IVA this and VOSA that".
All I want is some tips on how to fit the thing ie fastening, electrics and so on.
Andy.
Hi Andy,
I'm not too sure whether this is the recognised way of doing it now (I've been out of the mini scene for around 7 years) but the way I've always done it is as follows....
Remove wings at the A-panel by cutting down through the wing about an inch FORWARD of the A-panel to wing joint.
Chisel or grind the tops of the wings where they're spotwelded to the inner wing/ bonnet slam panel and slice through the front panel below the headlight.
Undo the front subframe mounts (on the front panel) and put a jack under the sump (piece of stout wood between engine and jack) and JUST take the weight of the engine.
Slice the inner panel (inner wings) down from top to bottom about an inch forward of the top subframe mounts and remove the entire remaining front end.
Needless to say you will have removed all the various electrics beforehand (lighting/ indicating loom and horn)
Drill and bolt up the diagonal brace bars (I believe you can still buy these) The reason for the jack is to make absolutely sure nothing moves when the front was removed. I always plate the top section of the inner wing where the brace bars bolts to make it really strong. You'll need to drill 1 extra hole on the front of the subframe for an additional M10 bolt. Bolt up the brace bars.
The front is now structurally strong enough to take the jack away.
Mounting wise, most people seem to bolt or use Dzus fastners on the wing tabs (the bits you saved fro