Okay, I never got around to it the next morning as I promised, been on 2 weeks hols to Gran Canaria since so have managed to clear my mind of all the frustration from previous attempts!!! Here's a report from today's SUCCESSFUL attempt……………
Right, now I know I have the callipers on the correct sides with pipes to the connections in the correct order (thanks JB) I can get to do a full bleed (brake fluid and a little blood!!!)
Pictures posted of final set up.
Went back to basics with the bleed and used the GUNSON EASI-BLEED KIT (what a great tool!!) and bled through about 2 litres of fluid. Not sure what the system holds (I would guess about a litre, max.) but just kept bleeding until fluid coming out was not only “bubble free” but clear as well. Bleeding the front callipers as recommended 2 x middle nipples at the same time (twin tubes and Y piece) and then the top nipple.
The EASI-BLEED is a definite recommendation for anyone trying to do it solo, it gives a constant fluid pressure while you just watch the fluid coming out, every last bubble and piece of dirt etc.
Needless to say, the brakes are brilliant and the full bleed appears to have cleared any (anticipated) front/back locking-up problems = stamp on the brakes and a four wheels lock up, gentle>hard pressure brings car to a quick stop with no rear locking. Ran it through the local country lanes once I had satisfied myself that every worked as it should and even after getting the pads/discs very hot their was very little fade at all (certainly better than the standard 8.4” Cooper S set up).
Outcome = successful and recommended conversion.
Top Tip = take your time and bleed the full system (front and back).
Best Tool = GUNSON EASI-BLEED.
Extra Note = Don't put too much effort into painting your calipers, once you've covered them in brake fluid you will be repainting them anyway (brake fluid = paint stripper

).
Edited by nicksuth, 02 August 2008 - 10:02 PM.