39 replies to this topic

[Mito]

I managed to get most of the inner sill repair panel welded in over the weekend. Just like the other side, it didn't quite meet up with the original were the front foot well is.

 WP_20160228_14_26_31_Pro.jpg   50.01K   22 downloads

 

Inner Sill Stiffner welded up.

 WP_20160228_14_26_00_Pro.jpg   36.63K   20 downloads

 

Some of the weld between the new sill and the original floor.

 WP_20160228_14_26_10_Pro.jpg   44K   20 downloads

 

Penetration of the weld above. It looks ok to me.

 WP_20160228_14_26_22_Pro.jpg   50.69K   21 downloads

 

I just have to finish welding up the front and the rear bins. Hopefully I'll get chance to do it next weekend. 

 WP_20160228_14_25_53_Pro.jpg   61.12K   19 downloads

[lawrence]

All looking great there :) maybe try a higher welder power and possibly a slower wire speed for flatter welds mate. Yours still will be strong but trying that may make knocking the tops off the weld With a flap disk a bit swifter

Keep it up!
Lawrence

[Mito]

Thanks. I will give that a go.

[Mito]

Cranking up the amps seems to have done the trick.

 WP_20160306_16_18_16_Pro.jpg   49.4K   20 downloads

 WP_20160306_16_18_26_Pro.jpg   56.37K   16 downloads

It's all ground back and primed now but didn't take a picture.

There's just the front flitch to sort out before its ready for the outer sill.

The only question is do I replace the doorstep before the outer sill is put on or after? I was thinking it would be best to use the current doorstep to line up the outer sill before I cut it off.

Edited by Mito, 06 March 2016 - 06:04 PM.

[Mito]

I got quite a few things done today.

Jacking point mounted on n/S
 WP_20160313_17_10_29_Pro.jpg   56.3K   5 downloads

Rust in the nearside rear quarter cut out
 WP_20160313_16_23_33_Pro.jpg   68.01K   9 downloads

Nearside outer sill offered up and the doorstep cut out.
 WP_20160313_16_23_25_Pro.jpg   63.27K   3 downloads

Offside jacking point fitted and doorstep cut out.
 WP_20160313_13_49_35_Pro.jpg   62.87K   4 downloads

Offside flitch finished off
 WP_20160313_13_24_30_Pro.jpg   42.1K   3 downloads

[Mito]

Today was spent fitting the passenger side door step.

Attached Files

•  WP_20160325_17_15_31_Pro.jpg   69.66K   1 downloads
•  WP_20160325_16_57_24_Pro.jpg   56.88K   6 downloads
•  WP_20160325_16_57_21_Pro.jpg   55.17K   5 downloads
•  WP_20160325_16_57_15_Pro.jpg   63.7K   4 downloads
•  WP_20160325_17_55_54_Pro.jpg   61.56K   4 downloads
•  WP_20160325_17_56_00_Pro.jpg   33.85K   7 downloads
•  WP_20160325_17_56_04_Pro.jpg   36.36K   6 downloads

[James_eaton_thewholething]

Looking good my friend keep up with all the hard work and it will be done in no time

[Mito]

Thanks. I'm hoping it will be ready for next years l2b although I was saying that last year 😕

Edited by Mito, 30 March 2016 - 05:47 PM.

[Mito]

It now has an offside outer sill.

Attached Files

•  WP_20160330_16_01_10_Pro.jpg   58.12K   7 downloads
•  WP_20160330_16_01_17_Pro.jpg   58.1K   2 downloads
•  WP_20160330_16_01_04_Pro.jpg   23.02K   3 downloads
•  WP_20160330_16_00_42_Pro.jpg   51.9K   10 downloads
•  WP_20160330_17_10_47_Pro.jpg   38.63K   7 downloads
•  WP_20160330_17_10_51_Pro.jpg   44.28K   5 downloads

[Mito]

I've not updated this in a while but have been making steady progress.

Nearside outer sill fitted
 WP_20160330_16_00_42_Pro 1.jpg   51.9K   2 downloads

Patching a hole in the floor.
 WP_20160522_16_40_50_Pro.jpg   73.12K   5 downloads

The other side with some primer
 WP_20160522_17_32_56_Pro.jpg   60.28K   3 downloads

The boot all primed and she's now ready to be dropped down off of the spit.

 WP_20160530_19_07_24_Pro.jpg   60.62K   7 downloads

Now to work on the shock absorber mounts. It doesn't look good from the outside...
 WP_20160522_13_53_23_Pro.jpg   67.72K   2 downloads

And behind the bracket...
 WP_20160522_13_53_33_Pro.jpg   76.58K   5 downloads

It was like this on both sides is they were both trimmed back and cleaned up...

 WP_20160522_13_53_45_Pro.jpg   54.57K   3 downloads

 WP_20160605_15_37_06_Pro.jpg   66.3K   4 downloads

After doing this side first I realised it was going to be difficult to cut the inner wing repair panel to fit, so the n/s was cut squarely around the bulge.

Repaired...
 WP_20160705_17_25_41_Pro.jpg   68.11K   4 downloads

After this I tacked on the inner wings and clamped the front-end on roughly. Looks like I have some work to do as nothing lines up.

Scuttle to front wing gap...
 WP_20160710_14_54_12_Pro.jpg   26.07K   7 downloads

Front panel to wing gap...
 WP_20160710_14_53_33_Pro.jpg   70.59K   6 downloads
 WP_20160710_14_54_01_Pro.jpg   60.4K   5 downloads

I'm a bit unsure as to how to line these up at the minute, so I've abandoned for the time being and have begun work on skinning the doors. I removed the original skins a while ago so they just needs sorting out and the new skins putting on. So far I've got the frames sorted out ready for the skins to be put on.

I started with this...
 WP_20160717_13_02_28_Pro.jpg   90.24K   5 downloads

And after a few hours of cutting, welding and grinding , I now have this...
 WP_20160717_17_34_46_Pro.jpg   83.95K   9 downloads
The view from the other side...
 WP_20160717_17_35_15_Pro.jpg   55.94K   9 downloads

That's all for now. The other door is in primer and this oen just needs some rust treatment and paint before the skin is applied.

[James_eaton_thewholething]

Use a bit of brute force to sort the gaps with the front panels out. Are the heritage or pattern parts ?

[Mito]

Use a bit of brute force to sort the gaps with the front panels out. Are the heritage or pattern parts ?

heritage wings and pattern front panel.

I think my plan is to sort the doors out and then use the doors to line up the a-panels which I hope gives me a good panel to then line up the wings. I've already bolted the front panel to the sub frame so not much movement on that.

It looks like there is no way that they can line up at the moment but I'm hoping that it will just take some brute force

[James_eaton_thewholething]

I have done exactly the same with the same panels literally had to fire the wings into place and the get the front panel to line up as best as possible

[Mito]

Painted the inside of both doors. Hopefully it will last a while longer.
 WP_20160806_14_31_12_Pro.jpg   70K   1 downloads

Plug welded the two bottom corners and ground back. There's also seam welds down the two sides at the top but didn't take a picture.
 WP_20160806_16_42_28_Pro.jpg   36.26K   6 downloads

First door on the car. I think the gaps look pretty good.
 WP_20160806_16_42_02_Pro.jpg   55.57K   5 downloads  WP_20160806_16_42_33_Pro.jpg   50.33K   4 downloads  WP_20160806_16_41_56_Pro.jpg   50.18K   5 downloads

The only bit that looks a bit off is the gap at the front of the door seems to be a bit tight but I need to look at it again with the a panel on.
 WP_20160806_16_42_10_Pro.jpg   38.88K   5 downloads

Edited by Mito, 06 August 2016 - 04:55 PM.

[Mito]

It's been a while since the last update on this one, but 6 years later it's about to be moved into the garage ready for work to begin again.  PXL_20220821_122433448.jpg   106.1K   0 downloads