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Dog.'s '97 Cooper Rebuild


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#181 Mini-Mad-Craig

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Posted 26 March 2013 - 10:25 PM

He didnt let go of this box all the way home

11155062_611097955693606_211599991947277


Edited by Mini-Mad-Craig, 24 November 2016 - 06:17 PM.


#182 MiniJosh92

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Posted 27 March 2013 - 12:28 AM

Great to see progress :D I've been driving around in the cooper sport a bit & I have to admit I have been enjoying the mpi luxuriousness!

#183 Noah

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Posted 27 March 2013 - 12:32 AM

I thought it was you two at work, I was doing an order for Gavin whilst you were in.

#184 scotty_1987

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Posted 27 March 2013 - 12:34 AM


that engine cleaned up well dude...


The amount of time and effort put hes putting into meticulously cleaning brackets and bits that won't even be seen I think you can eat your dinner off this engine bay once Simon is finished with it :P thanks for the comments

Good work as always Simon :kiss:

Simon in 4 months when this car is finished 'Who do you love most? Craig or your car?' (Marco ;))

Posted Image


Can i eat my dinner off of it? pllleeeaaasssee

Edited by scotty_1987, 27 March 2013 - 12:37 AM.


#185 minimaxie

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Posted 27 March 2013 - 08:29 AM

Great progress dude, my engine block on my MPi looks about the same as yours did! I'm sure all the MPi blocks I've seen (unless been restored) look rusty as hell lol. What colour you doing the engine bay? When I whip mine out, I'm thinking BMC green on the block n head, Paddy Hopkirk polished alloy rocker cover (and various other Paddy Hopkirk stuff) and lots of shiny DSN stuff, should look better than the Brown turd it is now

#186 RawlinsGTR

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Posted 27 March 2013 - 01:50 PM

Great to see progress :D I've been driving around in the cooper sport a bit & I have to admit I have been enjoying the mpi luxuriousness!


Thanks Josh :) Haha yeah, I drove a carbed cooper at the weekend and the difference is pretty noticeable!!! Mind you, it was left hand drive to, so :P

I thought it was you two at work, I was doing an order for Gavin whilst you were in.


Yeah Craig told me about that. BUSY BOY :lol:

Great progress dude, my engine block on my MPi looks about the same as yours did! I'm sure all the MPi blocks I've seen (unless been restored) look rusty as hell lol. What colour you doing the engine bay? When I whip mine out, I'm thinking BMC green on the block n head, Paddy Hopkirk polished alloy rocker cover (and various other Paddy Hopkirk stuff) and lots of shiny DSN stuff, should look better than the Brown turd it is now


Brown turd is defo the best way to describe it :P Yours sounds good! I'm still not decided on engine colour yet, I'm an indecisive loser. :mmkay:

#187 RawlinsGTR

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Posted 03 June 2013 - 08:44 PM

So, it's been a while.

 

I've been busy making progress with bits on this car, and I've exceeded my original deadline (L2B 2013), but the car isn't even back from Altered Image yet, so that's my excuse at the moment O_O

 

I'll get on with the pictures and stuff :proud:

 

 

First up, the engine pictures:

DSC03791.jpg

 

Cleaning up the top of the block:

IMG_20130429_113618.jpg

 

Ensuring the side faces were clean:

IMG_20130429_124454.jpg

 

The head once painted:

DSC03792.jpg

 

Taking it apart to clean it up:

IMG_20130511_125427.jpg

 

 

I had a friend of Craig's and mine (Erik) come to stay for the weekend, all the way from Holland! He came over to assist with putting the engine bits back together, because he had the correct tools and also the experience to ensure that nothing went drastically wrong! Thanks ERIK :D

 

IMG_20130511_130135.jpg

 

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Separating the block from the gearbox to replace the gasket and check for damage:

 

IMG_20130511_161559.jpg

 

IMG_20130511_155032.jpg

 

 

New clutch plate to go in:

IMG_20130508_175930.jpg

 

 

Then, we started to put lots of the other bits back on the engine. We replaced every gasket and seal we could (what the box from minispares contained). Here's a picture of how it currently stands. I'll get some better quality photos in good light when it's fully ready to go in the car!

IMG_20130603_201332.jpg


Edited by Dog., 03 June 2013 - 08:59 PM.


#188 RawlinsGTR

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Posted 03 June 2013 - 08:45 PM

Whilst all this was going on, I was tidying up other parts from the engine bay:

 

The brake limiter valve:

IMG_20130427_120539.jpg

 

Brush painted in Bilt Hamber Hydrate 80 paint:

IMG_20130427_121132.jpg

 

In primer:

IMG_20130505_140854.jpg

 

I've been using Halfords enamel paint mostly on the engine parts:

IMG_20130603_200904.jpg

 

 

The brake master cylinder:

IMG_20130429_160312-1.jpg

 

IMG_20130429_173724.jpg

 

In paint:

IMG_20130506_164231.jpg

 

I bought a repair kit so I could replace some of the seals, here they are fitted:

IMG_20130603_200822-1.jpg

 

 

How the brake servo originally looked:

IMG_20130420_160953.jpg

 

Wire brushed and painted in Hydrate 80:

IMG_20130427_123339.jpg

 

Masking up for spray:

IMG_20130506_112602.jpg

 

IMG_20130506_112517.jpg

 

In primer:

IMG_20130506_133109.jpg

 

In black:

IMG_20130603_200938.jpg

 

 

Part of the alternator mount:

IMG_20130504_115816.jpg

 

In primer:

IMG_20130504_141417.jpg

 

In black:

IMG_20130506_145741.jpg

 

 

The crankshaft position sensor:

IMG_20130429_183300.jpg

 

In paint:

IMG_20130603_200801.jpg

 

 

Cleaning up the wiper motor parts:

IMG_20130519_164318.jpg

 

IMG_20130519_164330.jpg

 

IMG_20130519_164411.jpg

 

Spraying the cylindrical cover part:

IMG_20130519_164259.jpg

 

IMG_20130603_201037.jpg

 

 

Cleaning up the intake manifold and other parts associated:

IMG_20130603_201221.jpg

 

IMG_20130504_145417.jpg

 

IMG_20130504_144819.jpg

 

 

Starter motor:

IMG_20130521_184120-1.jpg

 

I've also got quite a few bits sent off for shot blasting, and some for powder coating - not all of these parts have returned yet!

DSC03794.jpg


Edited by Dog., 03 June 2013 - 08:48 PM.


#189 RawlinsGTR

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Posted 03 June 2013 - 08:46 PM

Now, for the screws.

 

I've been using another product from Bilt Hamber - their Deox C stuff, which comes as a powder which you mix with water. I made two buckets worth - one at a 1/12 ratio and one at a 1/8 ratio.

 

Just to show you what it can do, I did a test on the coil bracket. Here's the before:

DSC03695.jpg

 

And the after (notice how it doesn't remove paint):

DSC03705.jpg

 

 

So first things first, I put all my screws into labelled pots:

947375_10200090479164947_941679296_n.jpg

 

 

Then I started putting them into the de-rusting tanks. Once removed, I wire brushed them to polish them up a little, and then sprayed them in high temperature enamel clear lacquer:

IMG_20130501_191940.jpg

 

I also did the nuts too:

IMG_20130505_140507.jpg

 

They came out really well, and the paint has so far been strong enough to not chip as I do them up!

 

 

I've also stripped the wiring loom of any tape and plastic; I will be taping it in cloth tape specially made for engine looms to make it look tidier than the ugly plastic encasing that MPi's come with!

 

IMG_20130505_161752-1.jpg

 

Also bought some new headlamps, and a pair of new headlamp bowls:

IMG_20130508_175941.jpg

 

The side lights (built into the P700's) had to be soldered into the plug. I used bullet connectors so that the headlamps could be removed from the bowls without having to cut any wires:

IMG_20130523_174452.jpg

 

I cleaned up the level adjusters, and put everything together:

IMG_20130527_124206.jpg

 

 

That's all the photos of the completed bits that Craig and I have done so far - there's still a lot that we've done but haven't quite finished yet.

 

I've also bought a ridiculous amount of bits from minispares that I haven't photographed yet, and there's a lot of surprises and more interesting things to come, that I'll put up on this thread as it's done. That'll be happening lots more once the shell is back at mine and it all starts going back together! :D

 

 

I have got a photo of one of my rooms in the house, how it is at the moment. It reveals a bit more about what's coming, but I'll do more detailed stuff when it comes to it:

964887_10200090479964967_1629504299_o.jp


Edited by Dog., 03 June 2013 - 08:52 PM.


#190 RawlinsGTR

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Posted 03 June 2013 - 08:46 PM

And of course, I have to share photos of the journey so far!
 
Craig and I have still been to many shows this year, but instead of going in my mini, we went in another friend's mini. Me, Craig, Erik, and Hugo have been going around as a quad mob since Brooklands in this little machine:
 
892946_4832527931275_530446201_o-1.jpg
 
Here are some more photos of us having a LAUGH! :D
 
892044_10151519444699430_1266027283_o.jp
 
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And lastly, just a final photo to show what the view has been like on my driveway for every weekend over the past few months:
 
IMG_20130518_130204.jpg
 
I'll do proper credits when the car is back on the road, but for now, THANKS FOR THE HELP CRAIG
 
Stay keen for the moment boys and girls, and drive tastefully.
 
Until next time,
 
Simaig. :shades:


Edited by Dog., 04 June 2013 - 11:32 AM.


#191 scotty_1987

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Posted 03 June 2013 - 09:02 PM

Good stuff Simon when it comes back you'll have many funs :)!! Well in actual fact your having many funs anyway :P keep it up dudes :)


Nathan

#192 Tanya

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Posted 03 June 2013 - 09:15 PM

Top work - well done! :D  Amusingly written thread with lots of lovely photos which is just what I like :-)

 

I look forward to the next installment.  

 



#193 RawlinsGTR

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Posted 04 June 2013 - 05:15 PM

Thanks for the nice comments Scott and Tanya :proud:



#194 alex-95

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Posted 04 June 2013 - 05:28 PM

Look's good simon, The Engine is looking very smart, Do you know when the shell will be ready?



#195 RawlinsGTR

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Posted 04 June 2013 - 06:48 PM

The shell should be ready in about 2 weeks time Alex, but it's not definite - I've had about 3 deadlines so far for the shell and they've all been hampered by problems!






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