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Piccadilly Project


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#61 dan_w

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Posted 10 December 2008 - 04:44 AM

WOW - You know it has been a long time since you last updated your project thread when you find it down on the 8th page. Well I have been so busy with other commitments recently that I have only had the chance to put around 2 days work in to the Mini in the last few months.

Unfortunately I don’t have any pics at present (cant seem to find my camera) but I have the rear subframe, brakes etc fully assembled and ready to be fitted.

I also got under the car with my wire brush attachment for the angle grinder and began removing all the under seal and other c*@p from the bottom of the car, only to find a big patch of rust under the passenger sill. This will now need replacing, I have just received the sill from Mini Sport and am in the process of working out where to make the crucial cuts.

The next major development is that the lip i had left over from removing the front bumper has now been fully removed and the holes from drilling the spot welds are all ready to be filled.

My next major hurdle will be to treat myself to a welder for Xmas and teach myself to weld. :strongsad:

I am also doing as much research as possible on possible engine choices, I just cant decide. Originally I wanted to keep the 998 and tune it up a bit. Now I am thinking monster power, either a metro turbo motor or 1380 possibly even a supercharged 1275. All depending on money an how brave I am feeling at the time. I would really fancy a complete engine rebuild but think this is a little beyond me at present. I need to keep reading up on this and as soon as I have a plan I will make it known.

Anyway I will hopefully have a little more time to spend on the Mini soon and will be keeping the tread updated regularly and with pics (well we all enjoy a few project pics don’t we)

#62 Mini-Mad-Craig

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Posted 10 December 2008 - 09:31 AM

Yayyyy Progress :strongsad: keep us updated i like this project :- Looks good mate, PICTURES

#63 buddylove

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Posted 11 December 2008 - 05:57 AM

Nice build :) I take it the original focus has been changed then, or still a race theme?

#64 dan_w

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Posted 13 December 2008 - 01:10 AM

It's great to finally make some progress on the mini. Will hopefully have some free time over the weekend and the coming weeks, I have some time off over Xmas !!!!!!!!!!!

A word of warning don’t start a project like this when you work nights and have a 2 year old to look after during the day. >_< I just cant wait till he is a little older and he can help. He is already car mad and can spot a mini a mile off lol.

Anyway as for the focus of the mini. It seems to change from week to week. I will just have to wait and see once I have all the major body work done along with all the little mechanical bits and bobs. Then see what direction i want to go, I still like the idea of a stripped out racer but don’t think it would be all that practical, I have a few ideas of where I want to take it but nothing concrete as yet.

#65 buddylove

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Posted 13 December 2008 - 01:19 AM

Always nice to have a youngin with the same interests >_<

#66 dan_w

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Posted 13 December 2008 - 05:12 PM

Its great. He is mad on cars, he puts me to shame at times.

It's so funny when he prefers Top Gear to cartoons. He will sit there looking at the other half going, "Top Gear, Top Gear, Top Gear, Clarkson" over and over untill she puts it on. LOL

Its great. >_<

#67 buddylove

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Posted 13 December 2008 - 11:40 PM

lol ;D At least you will be able to mould him into liking proper cars, seems like you already got that covered pretty well though.

#68 minimib

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Posted 13 December 2008 - 11:55 PM

hey, I like the look of your mini so far. I am another ebay fan - got my mini for peanuts ;D

Some one once told me the gold minis were the worst colour for rusting but yours doesnt look to bad. Wish i had the time and money to strip one right back and make my own design .
keep up the good work mate.

#69 dan_w

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Posted 24 December 2008 - 02:42 AM

Thanks for the interest guys.

I had a chance to get out a do some more work on the mini over Sunday, didn’t get as much done as i would have hoped. I am having real difficulty removing the nuts from the front hubs. I ended up taking them to my dads to use his vice but still no luck. Will try and tackle this in the New Year though.

I did manage to jet wash my front subframe and driveshaft / hubs. Have also given the subframe a good sanding and a coat of Hammerite. Looks great already but still needs another coat in all the places I couldn’t reach with how it was standing.

I have just removed the drivers side outer sill to find that at some point the front section has been oversilled :D the floor/inner sill also has a patch over the hole but surprise, surprise the rusty metal was left there and has spread even worse. I just don’t under stand some people. Now I am no expert but this section has been seam welded on and looks like relatively good welding. Just makes me curious why someone with this level of welding would bodge a repair like this. Looks like I will be replacing more than just the outer sill now. I am expecting to replace the inner sill as well and either a patch or all of the drivers section floor.

Unfortunately my camera is still not working so no pics. I will be sure to get some up ASAP as I will be asking some advise as to how much of the floor people think I should be looking to replace.

Cheers

#70 dan_w

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Posted 15 January 2009 - 02:38 AM

Again i have not had a change to complete much more on the mini. I do now have a fully working camred and have taken a few snaps of the work completed over the last month or so.

Subframe cleaned up and half painted. (still need to remove the cones to finish painting around them)
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Front lip fully removed and ready to be filled
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And now all the rusted areas i have removed reday to be replaced.
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Most of the underseal has also been removed
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I havnt managed to get any pics of the fully assembeled rear subframe as this is being stored at my parents for the time being. i have now invested in a welder so will be learning to weld over the coming weeks before atempting anything on the Mini.

I have even ropped littleun it to helo LOL. (no only kidding. Dont worry it's not plugged in)

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#71 buddylove

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Posted 15 January 2009 - 03:20 AM

lol, he'll be handy when he's older.

#72 Mini-Mad-Craig

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Posted 15 January 2009 - 10:59 AM

Sounds good! Look forward to seeing you at the shows :lol:

#73 dan_w

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Posted 22 January 2009 - 05:26 AM

I think it will be a long time untill you see me at any shows in this. I just dont seem to find the time to do what i want with it. I am in no rush though, i would prefere to do it right and how i want it instead of rushing it.

I decided to take the rubish welder i brought the other day back to B&Q LOL and brought myself a decent Clark one. Wow what a difference, after a couple of hours i started to get the hang of it. Just need to practice a little more now before i attack the mini.

Any way i have just brought myself this little beauty of ebay. I think I got it at quite a good price really. Details below are direct from the add.

A series engine consisting of block, crank, rods, pistons.

Spec:

Block: 998 A+ bored +30, pocketed for use with 12G940 cylinder head

Crank: crossdrilled, wedged crank, on std bearing sizes

Rods: 998 A+ lightened and balanced fitted with powermax +30 offset pin pistons

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Now I just need to start collecting the parts together to turbo it. The plan is to use what I can from my existing 998 to rebuild this engine uprating / replacing where needed. Should make a nice little motor I hope.

Cheers

Edited by dan_w, 22 January 2009 - 05:29 AM.


#74 dan_w

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Posted 11 February 2009 - 01:49 AM

For the first time in ages I was able to spend a really good day working on the Mini. I sent the other half out to the shops with the credit card and my mate came round to help me out. What a difference it makes having an extra pair of hands around all day.

I managed to get the front subframe fully disassembled (removed suspension cones finally) and have this fully painted and ready to be reassembled once I have got round to ordering a polly bush kit and some new disks and pads.

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I have also begin to get the hang of welding so spent most of the day welding panels in to place as you can see below. I have welded the join between the front panel and the wings. I plan to smooth this of fully so want as little filler as possible.

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I also had the front drivers floor out and replaced. Unfortunately the front corner section was not tall enough to fill the all the hole cut to remove rust so I had to fabricate a small patch. This was ok until I forgot to change the settings on my welder from some earlier work and burnt a big hole through it : dontgetit: Not to much to worry about I will manage to weld this us during the week.

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Due to a fair amount of rust in the battery box I decided to do away with is and just relocate it within the boot I have therefore cut this out and patched the hold with some sheet steel.

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As I am looking at relocating an alloy fuel tank in the boot I thought I should build something quite secure for the battery. We fabricated this out of some L shaped steel from B&Q. Still needs a little more welding, a tidy up and lick of paint but seeing as it is the first thing I have ever fabricated with metal I am really pleased.

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Also patched an area I had to remove around the rear subframe mount. Still a small about of work to do around here but nothing major. All things I can manage without another pair of hands with no problems.

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Really pleased with the progress so far this weekend has given me a real boost and I have a few days off work at the end of the month so will be looking to get a large amount done again soon.

I have also been collecting parts for my engine build. Won a T2 turbo from a Renault 5 on Ebay the other day, just waiting for it to be delivered along with a few samco pipes and a boost valve. Slowly collecting the parts I need as and when they come up at a good price.

Also waiting for some Miglia arches and a single skin smooth boot to be delivered from Arc Angels. Cant wait to see them should look good on the car. I have decided I will be going as smooth and clean as possible with the exterior. Want to fit Mk1 rear lights, remove the rear bumper lip when fitting the new rear valance and remove the fuel filler, should look good along with the smooth boot. Also thinking of deseaming it but want a lot more practice welding before I even think about doing this seriously.

The front should also look nice and clean as I have removed the front bumper and plan to fit some small round side repeaters from another car to replace the front indicators. Should be good along with the filling of the seams on the front.

#75 Mini-Mad-Craig

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Posted 07 March 2009 - 09:07 PM

wow progrss! i was only a little bit late.

Looking good matey, you need to get on here more often!




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