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Main & Be Bearing Assembly

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#1 RCrossley

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Posted 11 July 2026 - 08:15 AM

Hello helpful mini experts,

I’m doing my first 998cc engine rebuild and spent yesterday afternoon assembling the bottom end. Crank installed with assembly lube on bearing shells and centre cap torqued so to measure endfloat, spun the crank maybe 5 revolutions to check for binding and all good. taken the crank back out and all three of the new case side shells (main cap shells showing no wear marks, assumed as block upside down so weight is on case shells) have some light scuffs and scratches. (See images)

https://share.icloud...uf5uQP6cZisFQ5A

Is this normal “break in” wear of the Babbitt material?
Or have I not cleaned the journals sufficiently so need to order new shells??

If the latter, how can I make sure everything is perfectly clean? because I spent a couple hours cleaning and used 2 cans of brake clean.

Crank has been reground.

 

Cheers
Rob


Edited by RCrossley, 11 July 2026 - 08:49 AM.


#2 alpder

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Posted 11 July 2026 - 02:06 PM

First thought is: do the shells match the reground crank?



#3 Spider

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Posted 11 July 2026 - 06:17 PM

For cleaning a block, you really need something a bit heavier than brake cleaner for the first couple of round, a degreaser, I use odor free kerosene generally, though distillate works well and there's a few other commercial degreases too. I'd suggest staying away from water based degreasers, they can be good, but they generally leave no protective film after cleaning, distillate (diesel fuel) is very good in this regard.

When you are ready to assemble, after a few clean outs with that mentioned above then go to something lighter like brake cleaner. I've used commercial type drgreaser in aerosol cans, though more generally I use paint thinners and paper wipes.

When you think you have the all the parts clean, clean them again. No matter how clean you think you have it all, it's never clean enough, but you need to reach a point that's acceptable.

Check the shells are clean on the back and also the block tunnels. The shells are usually supplied with a heavy preserving grease that can be difficult to budge, this is where I find paint thinners and the paper wipes particularly good.

 

Before fitting the shells, you need to measure the bearing tunnels for roundness and in the case on the Mains, that they are aligned. Although you had your crank ground, you need to check it for size and roundness as well as hourglassing and barrelling. Check everything, assume nothing.

 

When you fit the shells, they can shave on the hard edges of the bearing tunnels, so be careful of that swarf, clean it away. I would suggest checking the nip on the bearing shells before fitting the crank. Fit the shells in their respective tunnels then without the crank and be sure they are dry on their backs and in the tunnels, torque up all the fasteners, then back one off, the cap should then spring apart leaving a gap, which you can then measure with feeler gauges or a DTI. You need this to be in the range of 0,003 to 0.008". It's this nip that holds the bearing shells tight from spinning and also ensures they take up the right shape.

 

When assembling the crank in to the block, first time around, leave on set of Main Shells out, but otherwise assemble in the normal way, though leave the cap off the bearing that has no shells. Then using your DTI, position that on the journal and slowing spin the crank while feeling it that it's smooth and you need even torque from your hand to spin the crank, check the DTI while doing this, it should be rock steady, any indication of movement here shows the crank has a bend in it or it was not ground correctly. You can also do an initial crank end float check here, you can do it with feeler gauges though a DTI is a better method.

 

It usually take me around 3 to 6 hours to fit up a crank and do all the checks and make all the corrections. This here is a quick overview but isn't exhaustive.



#4 RCrossley

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Posted 12 July 2026 - 12:40 PM

First thought is: do the shells match the reground crank

 

Yes shells should match, im going to do another round remeasuring today to double check.



#5 RCrossley

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Posted 12 July 2026 - 01:53 PM

For cleaning a block, you really need something a bit heavier than brake cleaner for the first couple of round, a degreaser, I use odor free kerosene generally, though distillate works well and there's a few other commercial degreases too. I'd suggest staying away from water based degreasers, they can be good, but they generally leave no protective film after cleaning, distillate (diesel fuel) is very good in this regard.

When you are ready to assemble, after a few clean outs with that mentioned above then go to something lighter like brake cleaner. I've used commercial type drgreaser in aerosol cans, though more generally I use paint thinners and paper wipes.

When you think you have the all the parts clean, clean them again. No matter how clean you think you have it all, it's never clean enough, but you need to reach a point that's acceptable.

Check the shells are clean on the back and also the block tunnels. The shells are usually supplied with a heavy preserving grease that can be difficult to budge, this is where I find paint thinners and the paper wipes particularly good.

 

Before fitting the shells, you need to measure the bearing tunnels for roundness and in the case on the Mains, that they are aligned. Although you had your crank ground, you need to check it for size and roundness as well as hourglassing and barrelling. Check everything, assume nothing.

 

When you fit the shells, they can shave on the hard edges of the bearing tunnels, so be careful of that swarf, clean it away. I would suggest checking the nip on the bearing shells before fitting the crank. Fit the shells in their respective tunnels then without the crank and be sure they are dry on their backs and in the tunnels, torque up all the fasteners, then back one off, the cap should then spring apart leaving a gap, which you can then measure with feeler gauges or a DTI. You need this to be in the range of 0,003 to 0.008". It's this nip that holds the bearing shells tight from spinning and also ensures they take up the right shape.

 

When assembling the crank in to the block, first time around, leave on set of Main Shells out, but otherwise assemble in the normal way, though leave the cap off the bearing that has no shells. Then using your DTI, position that on the journal and slowing spin the crank while feeling it that it's smooth and you need even torque from your hand to spin the crank, check the DTI while doing this, it should be rock steady, any indication of movement here shows the crank has a bend in it or it was not ground correctly. You can also do an initial crank end float check here, you can do it with feeler gauges though a DTI is a better method.

 

It usually take me around 3 to 6 hours to fit up a crank and do all the checks and make all the corrections. This here is a quick overview but isn't exhaustive.

 

Hi Spider,

 

Thank you for such a detailed response! 

 

Disassembled and remeasured the crank today.

Looking at the scratches in bearing shells I think cleanliness is the primary culprit. I plan get stocked up on the above cleaning supplies and have will another go being even more careful.

Good to know to keep shell backs dry, I previously put assembly lube on these surfaces.

Also, I could see some swarf where shells had shaved so will watch for this next time.

 

 

Mains:

Main journals are STD & I had STD shells with them. (will be ordering new)

Best I can tell ovality, hour-glassing and barrelling all within 0.005mm. (I had some difficulty getting micrometer around crank web to the edge of journals)

Haynes manual 998cc main journal spec = 44.46mm to 44.47mm 

All main journal diameters are = 44.465mm +- 0.005mm

 

Spot on, happy days.

 

Big end:

BE journals are 010 & I had 010 shells with them. (will be ordering new)

Best I can tell ovality, hour-glassing and barrelling all within 0.005mm. (again difficulty measuring around web)

All BE journal diameters are = 41.055m +- 0.005mm

 

A problem!!!

 

Haynes manual 998cc BE journal spec = 41.28mm to 41.29mm 

subtracting 10 thou" or 0.254mm gives 41.026mm to 41.036mm

Using 41.03 as target. 

My journals are 0.025mm (or 1thou") too large.

 

Is 41.03 the correct target diameter for 998cc 010 big end journals? 

 

If yes I will go back to the machine shop and get the man to check his work.

 

Rob



#6 Spider

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Posted 12 July 2026 - 05:50 PM

Glad you've managed some progress.

 

I'm going to rattle off some dimensions in imperial. I do work in old money as they were originally designed and manufactured using that system.

 

I should have included in that above some clearances to hopefully give emphasis to one aspect of cleanliness.

 

The normal running clearances for the Mains is 0.0019 to 0.0030" and for the Big Ends is 0.0008 to 0.0028", so it doesn't take much here to end up with an issue.

 

Your new bearings while having being marred in a few places, they could be used OK.

 

Yes, it is difficult (impossible) to get right around the journals with most standard micrometers, there is a spacial Crankshaft Micrometer that the likes of Starett offer that has longer anvils that allow you to get right in past the crank webs, though it's hard to justify buying one just for one or two builds

 

A problem!!!

 

Haynes manual 998cc BE journal spec = 41.28mm to 41.29mm 

subtracting 10 thou" or 0.254mm gives 41.026mm to 41.036mm

Using 41.03 as target. 

My journals are 0.025mm (or 1thou") too large.

 

Is 41.03 the correct target diameter for 998cc 010 big end journals? 

 

If yes I will go back to the machine shop and get the man to check his work.

 

Rob

 

Nominal Main Diameter is  1.7505 to 1.75110" and Big Ends is 1.6254 to 1.6259". These numbers are from ACL Bearing Manual and checked against factory published data..

 

The Big Ends having been ground a nominal 0.010" should give a diameter of 1.6154 to 1.6159".  Check my numbers here as I tend to have butter fingers, but in metric, these would translate to 41.031 to 41.042 mm.
 







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